Masalta ML42 Manuale utente

WARNING

INSTRUCTION MANUAL

LIGHT TOWER

ML42/ML44

Table of Contents

1. SAFETY INFORMATION………………………………………………………….…………………………………2

1.1 Safety Precautions ……………………………………………………………………………………….……………2

1.2 Operating Safety…………………………………………………………………………………………………………3

1.3 Operator Safety while using Internal Combustion Engines…………………………………5

1.4 abel locations……………………………………………………………………..………………………….………6

1.5 Safety and Operating abels……………………………………………………………………….…………7

1.6 Service Safety……………………………………………………………………………………………….…………9

2. OPERATION…………………………………………………………………………………………………………………10

2.1 Preparing the Machine for First Use…………………………………………………..……………………10

2.2 ocating ight Tower …………………………………………………………………………………………………10

2.3 eveling Machine ……………………………………………………………………………………..……….………11

2.3.1 Operation of the outriggers…………………………………………………………………..……….………11

2.3.2 Operation of brake …………………………………….………………………………………………..…………12

2.4 Install the light…………………………………………….………………………………………………………………13

2.5 Adjusting the lighting angle…………………………………….…………………………………………………15

2.6 Control Panel …………………………………………………………………….………………………………………16

2.7 Raising the Tower (Manual Winch) ………………………………….………………………………..……16

2.8 owering the Tower (Manual Winch) ……………………………….…………………………………..…17

2.9 Manually Starting the Machine………………………………………….……………..………………………17

2.10 Stopping the Machine……………………………………………………….…………….…………….…………18

2.11 Restart the light on…………………………………………………………….…………….………………………18

2.12 Transportation………………………………………………………………..….….…………………………………18

2.13 Storage………………………………………………………………………………….………….………………………19

3. MAITENANCE………………………………………………………………………….………….………………………20

3.1 Periodic Maintenance Schedule ………………………………………….………….………………………20

3.2 Installing / Removing ight Fixtures ……….…………………………….…………………………………21

3.3 Replacing / Removing amps ………………….…………………………….………..………………………21

3.4 Checking Engine Coolant………………………….…………………………...………..………………………22

3.5 Cleaning Air Filter Element………………………….………………………...…………………………………22

3.6 Changing Engine Oil……………………………………………………………….………..………………………23

3.7 Maintaining the Fuel/Water Separator………….………………………….………………………………23

3.8 Troubleshooting……………………………………………………………..………….….…..………………………25

4. TECHNICAL DATA ……………………………………………………………………….……………………………26

. WARRANTY …………………………………………………………………………………..……………………………27

6 MAINTENANCE RECORD ………….………………………………………………….………………….………28

7 EC DECLARATION ………….………………………………………………………………..……………………….29

SAFETY INFORMATION

1.1 Safety Precautions

Before operating the machine, read both the manual and the engine manual

carefully to become familiar with the location and proper use of all controls. Do not

allow untrained or unauthorized personnel, especially children, to operate this

machine. Use only the parts authorized by the factory for service.

This manual contains DANGER, WARNING, CAUTION callouts which must be

followed to reduce the possibility of personal injury, damage to the equipment, or

improper service.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible injury

or death.

DANGER indicates a hazardous procedure which, if not

avoided, will result in serious or mortal injury.

WARNING indicates a danger or hazardous procedure

which, if not avoided, could result in serious or mortal

injury.

CAUTION indicates a danger or hazardous procedure

which, if not avoided, could result in damage to

machinery or moderate injury.

CAUTION

DANGER

SAFETY INFORMATION

1.2 Operating Safety

Before operating the machine:

Operator training

 Read and understand the operating instructions contained in all manuals

delivered with the machine.

 Familiarize yourself with the location and proper use of all controls and safety

devices.

 Contact Masalta Corporation for additional training if necessary.

When operating this machine:

 Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Personal Protective Equipment (PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

 Close-fitting work clothes that do not hinder movement

 Safety glasses with side shields

 Hearing protection

 Safety-toed footwear

Work area

 Make sure the area immediately surrounding the ight Tower is clean, neat,

and free of debris.

 The tower extends up to 3.7m/5.0m (M 42/M 44). Make sure the area above

the trailer is open and clear of overhead wires and obstructions.

Machine setup

 Make sure the machine is on a firm, level surface and will not tip, roll, slide, or

fall while operating.

 Make sure the machine is well-grounded and securely fastened to a good

earthen ground per national and local regulations.

 The trailer must be leveled and the outriggers extended before raising the

tower.

The outriggers must be extended while the tower is up.

 Never connect the machine to other power sources, such as supply mains of

power companies.

Machine integrity

 Do not start a machine in need of repair.

 Do not use the machine if the insulation on any electrical cord is cut or worn

through.

 Do not operate the lights without the protective lens cover in place or with a

lens cover that is cracked or damaged.

 Replace or repair electrical components with components that are identical in

rating and performance to the originals.

While operating the machine

SAFETY INFORMATION

 Keep the area behind the trailer clear of people and obstructions while raising

and lowering the tower.

 Do not raise the tower or operate the machine in high winds. ower the tower

immediately if high winds or electrical storms are expected in the area.

 Do not raise, lower, or turn the tower while the unit is operating.

 If any part of the tower hangs up, or the winch cable develops slack while

raising or lowering the tower, STOP immediately! Contact an authorized

Masalta service representative.

 Do not disengage the tower locking pin while the tower is up.

 amps become extremely hot in use! Allow the lamps and fixtures to cool

10–15 minutes before handling.

 ower the tower when not in use.



SAFETY INFORMATION

DANGER

When the strong wind shakes the machine, lower the tower.

 The strong wind means the speed more than 10m/s

DANGER

Make sure the machine is on a firm, level surface and will not tip,

roll, slide, or fall while operating.

 Gradient<5

 Turn the wheel away from the curb if the car is facing uphill.

The back of the front tire should be turned into the curb.

DANGER

Connect the grounding wire before using.

1.3 Operator Safety while using Internal Combustion Engines

 DO NOT smoke when refueling the engine or operating the machine.

 DO NOT refuel a hot or running engine.

 A WAYS keep away from all hot or spark-generating objects when

refuel the engine.

 A WAYS refill the fuel tank until the machine has cooled, and in a

well-ventilated environments.

 DO NOT spill fuel when refueling the engine.

 A WAYS take care to use the right type of fuel.

 A WAYS inspect the fuel leakage regularly.

 NEVER perform any work on the machine while it is running. Before

working on it, stop the engine and disconnect the spark plug wire to

prevent accidental starting.

 Avoid prolonged breathing of exhaust gases.

 A WAYS transport and handle fuel only when contained in approved

safety containers.

 Avoid touch or lean against hot exhaust pipes.

 Allow engine to cool before performing any repairs or service.

 A WAYS keep the area around the muffler free of debris such as

leaves, paper, cartons, etc. A hot muffler could ignite the debris and

start a fire.

 NEVER run the engine without air filter.

SAFETY INFORMATION

1.4 Label locations

SAFETY INFORMATION

1. Safety and Operating Labels

Label Meaning

DANGER!

Engines emit carbon monoxide; operate

only in well-ventilated area. Read the

Operation Manual for machine

information. No sparks, flames, or

burning objects near the machine. Shut

off the engine before refueling. Use only

clean, filtered unleaded gasoline.

WARNING!

Read and understand the supplied

Operation Manual before operating the

machine. Failure to do so increase the

risk of injury to yourself or others.

WARNING!

Always wear hearing and eye protection

when operating the machine.

NOTICE!

Check the tire pressure before using

everytime.

CAUTION!

To avoid the tower rollover, please lower the

mast when moving, lifting or transporting the

machine.

WARNING!

Hot surface!

Label Meaning

SAFETY INFORMATION

CAUTION!

Cut off the power before disconnecting light

fixtures or changing lamps.

DANGER!

Do not touch the terminals if your clothing or

skin is wet!

CAUTION!

Secure in transport lock before lifting or

lowing. Be careful when you adjust the light.

CAUTION!

Do not run the machine indoors or in an

closed area.

The specification of Ballast.

WARNING!

Read and understand the supplied

Operation Manual before operating the

machine. Failure to do so increase the risk of

injury to yourself or others.

CAUTION!

Operate outrigger as the instruction.

CAUTION!

Close the rain cover in rainy weather.

1.6 Service Safety

Precautions

 To reduce the risk of personal injury, read and understand the service

procedures before performing any service to the machine.

 All adjustments and repairs MUST be completed before operation. Do not

operate the machine with a known problem or deficiency! All repairs and

adjustments should be completed by a qualified technician.

 Do not service the machine if your clothing or skin is wet.

Personal Protective Equipment (PPE)

Wear the following Personal Protective Equipment (PPE) while servicing or

maintaining this machine:

 Close-fitting work clothes that do not hinder movement

 Safety glasses with side shields

 Hearing protection

 Safety-toed footwear

In addition, before servicing or maintaining the machine:

 Tie back long hair.

 Remove all jewelry (including rings).

Before servicing the machine

 Turn the engine off before performing maintenance or making repairs.

 Make sure the engine start switch is turned to OFF.

 Make sure the circuit breakers are open (off).

 Make sure the negative terminal on the battery is disconnected.

 Do not perform even routine service (oil / oil filter changes, cleaning, etc.)

unless all electrical components are shut down.

 Make sure water has not accumulated around the base of the machine. If

water is present, move the machine and allow it to dry before servicing.

 If the machine must be started while servicing, keep hands, feet, and loose

clothing away from moving parts on the generator and engine.

Safety devices and modifications

 Replace all safety devices and guards after repair and maintenance.

 Do not modify the machine without the express written approval of the

manufacturer.

Replacing parts and labels

 Replace worn or damaged components.

 Use only spare parts recommended by Masalta.

 Replace all missing and hard-to-read labels.

WARNING

High voltage! This machine produces high voltage capable of causing

serious injury or death.

 Only a qualified electrician should troubleshoot or repair electrical

problems occurring with this machine.

SAFETY INFORMATION

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