Mastervolt Mac Plus 2/12-50 Manuale operativo

MAC-PLUS

Mac Plus

DC-DC CHARGER

12/12-50, 12/24-30, 24/12-50, 24/24-30

USER

AND INSTALLATION MANUAL

GEBRUIKERS

- EN INSTALLATIEHANDLEIDING

BEDIENUNGS

- UND

INSTALLATIONSANLEITUNG

MANUEL

UTILISATEURS ET D’INSTALLATION

MANUALE DI USO E MANUTENZIONE

MANUAL DEL USUARIO Y DE INSTALACIÓN

10000013205/02

MAC-PLUS

Table of Content

1. INTRODUCTION ......................................................................................................... 4

2. SAFETY INSTRUCTIONS .............................................................................................. 4

3. PRODUCT DESCRIPTION ............................................................................................ 7

4. DIMENSIONS ............................................................................................................. 8

5. FRONT PANEL ............................................................................................................ 9

6. IDENTIFICATION LABEL ............................................................................................ 10

7. INSTALLATION INSTRUCTIONS................................................................................. 11

8. PLACEMENT AND MOUNTING ................................................................................. 12

9. CONNECTION .......................................................................................................... 12

10. CONFIGURATION..................................................................................................... 15

11. OPERATION ............................................................................................................. 18

12. TROUBLE SHOOTING ............................................................................................... 19

13. TECHNICAL SPECIFICATIONS .................................................................................... 21

14. MASTERBUS ............................................................................................................ 25

15. MASTERBUS: CONTROL AND CONFIGURING OF THE MAC PLUS .............................. 29

MAC-PLUS

1. Introduction

Most boats, service vans, campers and trucks have service batteries. When a service battery is

charged in a traditional way, there can be quite some problems:

• Charging the service battery takes a lot of time.

• The service battery does not charge completely.

• The service battery damages due to peak voltages.

Modern, fuel efficient engines that are equipped with smart alternators made these problems even

worse, and so the demand for a solution has grown.

The solution: Mac Plus DC-DC chargers. The Mac Plus monitors the service battery and

compensates the cable voltage loss. The proven 3-Step algorithm ensures a quick and safe charge.

Moreover, by stabilizing the charge voltage, Mac Plus protects your service battery and sensitive

equipment and makes sure it’s always fully charged.

2. Safety instructions

READ AND SAVE THESE INSTRUCTIONS

WARNING

This chapter describes important safety and operating instructions for use of a Mac Plus

in residential, vehicle (RV) and marine applications.

General

1 Before using the Mac Plus, read all instructions and cautionary markings on the Mac Plus, the

batteries, and all appropriate sections of the manual.

2 To reduce the risk of electric shock – Do not expose Mac Plus to rain, snow, spray, moisture,

excessive pollution and condensing circumstances. To reduce risk of fire hazard, do not cover

or obstruct the ventilation openings. Do not install the Mac Plus in a poorly ventilated room, this

may result in overheating.

3 Use of an attachment or spare part not recommended or sold by Mastervolt may result in a risk

of fire, electric shock, or injury to persons.

4 The Mac Plus is designed to be permanently connected to a DC electrical system. Installation

of, and work on the Mac Plus, may be carried out only by a qualified, authorised and trained

technician or electrician, consistent with the locally applicable standards and regulations.

5 Make sure that all wiring is properly installed and in good electrical condition; and that wire size

is large enough for DC ampere rating of the Mac Plus. Check the wiring on a regular base, at

MAC-PLUS

least once a year. Do not use the Mac Plus when the wiring is undersized or damaged and

replace the wiring immediately.

6 Do not operate Mac Plus if it has received a sharp blow, been dropped, or otherwise damaged

in any way; take it to a qualified service technician.

7 Except for the connection compartment, the Mac Plus may not be opened or disassembled.

There are no serviceable parts inside the cabinet. Take it to a qualified, authorized and trained

service technician when service or repair is required. Incorrect reassembly may result in a risk

of electric shock or fire. Only qualified, electrician installers are authorized to open the

connection compartment.

8 To reduce risk of electric shock, disconnect the Mac Plus from the DC electrical system before

attempting any maintenance or cleaning. Turning off controls will not reduce this risk.

9 The Mac Plus may not be used by children or by those who cannot read and understand the

manual if they are not supervised by a responsible person who can guarantee that the charger

is being used in a safe manner. Keep the charger away from children.

10 Short circuiting or reversing polarity will lead to serious damage to batteries, Mac Plus, wiring

as well as accessories. Fuses cannot prevent damage caused by reversed polarity and the

warranty will be void.

11 In case of fire, you must use the fire extinguisher which is appropriate for electrical equipment.

12 If applied in a marine application in the United States, external connections to the Mac Plus

shall comply with the United States Coast Guard Electrical Regulations

(33CFR183, Sub part I).

Explosive gases

1 WARNING – RISK OF EXPLOSIVE GASES. WORKING IN VICINITY OF A LEAD-ACID

BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING

NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE

THAT EACH TIME BEFORE USING THE MAC PLUS, YOU READ THIS MANUAL AND

FOLLOW THE INSTRUCTIONS EXACTLY.

2 To reduce risk of battery explosion, follow these instructions and those published by battery

manufacturer and manufacturer of any equipment you intend to use in vicinity of the battery.

Review cautionary marking on these products.

3 DANGER: To reduce the risk of explosion – Never use the Mac Plus in situations where there

is danger of gas or dust explosion or area in which ignition-protected equipment is required.

MAC-PLUS

Warnings regarding the use of batteries

1 Someone should be within range of your voice or close enough to come to your aid when you

work near a battery.

2 Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or

eyes.

3 Wear complete eye protection and clothing protection. Avoid touching eyes while working near

battery.

4 If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters

eye, immediately flood eye with running cold water for at least 10 minutes and get medical

attention immediately.

5 NEVER smoke or allow a spark or flame in vicinity of battery or engine.

6 Do not short circuit batteries, as this may result in explosion and fire hazard! Be extra cautious

to reduce risk of dropping a metal tool onto battery. It might spark or short-circuit battery or

other electrical part that may cause explosion.

7 Remove personal metal items such as rings, bracelets, necklaces, and watches when working

with a battery. A battery can produce a short-circuit current high enough to weld a ring or the

like to metal, causing a severe burn.

8 Only use Mac Plus for charging a LEAD-ACID or Mastervolt Li-Ion batteries and the supply of

users attached to these batteries, in permanent systems. Do not use Mac Plus for charging dry-

cell batteries that are commonly used with home appliances. These batteries may burst and

cause injury to persons and damage to property.

9 NEVER charge a frozen battery.

10 Excessive battery discharge and/or high charging voltages can cause serious damage to

batteries. Do not exceed the recommended limits of discharge level of your batteries.

11 If it is necessary to remove a battery, always remove grounded terminal from battery first. Make

sure all accessories are off, so as not to cause an arc.

12 Be sure that the area around battery is well ventilated while battery is being charged. Refer to

the recommendations of the battery manufacturer.

13 Batteries are heavy! It may become a projectile if it is involved in an accident! Ensure adequate

and sure mounting and always use suitable handling equipment for transportation.

MAC-PLUS

Warning regarding life support applications

Do not use the Mac Plus for applications in any medical equipment intended for use as a

component of a life support system. For this type of use a specific written agreement between the

customer and Mastervolt is required.

Guarantee specifications

The correct functioning of this product is subject to warranty. The period and conditions of this

warranty are laid down in Mastervolt Warranty Terms and Conditions and can be downloaded from

www.mastervolt.com/support.

For making an appeal on warranty you can contact your supplier directly, stating your complaint,

application, date of purchase and part number / serial number.

3. Product description

The Mac Plus charger converts a DC (battery) voltage to a regulated DC voltage. It can be used as:

1 a 3-Step + battery charger or;

2 a stabilized DC power supply.

The Mac Plus can only be used in installations with a negative ground.

For different system voltages the following models are available.

Overview of the Mac Plus models

Model Input Output Article number

12/12-50 12 V 12 V; 50 A 81205100

12/24-30 12 V 24 V; 30 A 81205300

24/12-50 24 V 12 V; 50 A 81205200

24/24-30 24 V 24 V; 30 A 81205400

MAC-PLUS

4. Dimensions

146 mm

198 mm

255 mm

66 mm

165 mm

MAC-PLUS

5. Front panel

Front panel

1 Status LED

2 + Output

3 Ground

4 + Input

5 MasterBus (2x)

6 DIP switch

7 Accessories connector

Pin 1 : + battery voltage sense input

Pin 2 : - battery voltage sense input

Pin 3 : not used

Pin 4 : remote switch input

Pin 5-6 : battery temperature sensor input

MAC-PLUS

6. Identification label

Identification label

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