Masterweld MW1901 Manuale di istruzioni

MW 1901

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INSTRUCTION MANUAL

FOR USE

AND MAINTENANCE

MW1901

MW 1901

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Index

Description

Analytical index of the operating and maintenance manual

Index..........................................................................................................................................2

Analytical index of the operating and maintenance manual ..................................................2

Scope of the operating and maintenance manual .......................................................................4

Storage of the instruction manual ..............................................................................................5

Updating of the Instruction Manual............................................................................................5

Glossary and pictograms ............................................................................................................6

Manufacturer’s identification data...........................................................................................10

Machine identification and data plates (if they are present) .....................................................11

Declarations.............................................................................................................................11

Guarantee activation form (with repairs by authorised centres)................................................13

General description of the machine ..........................................................................................14

Technical data of the MW1901 T unit.....................................................................................16

Technical data of the MW1901 H unit.....................................................................................17

Description of machine components.....................................................................................18

INSTALLATION..........................................................................................................................19

Mounting and fixing the equipment.......................................................................................19

Reverse the orientation...........................................................................................................22

Electrical connections ...............................................................................................................24

Electrical protection panel......................................................................................................26

MAINTENANCE OF THE MACHINE .............................................................................................27

Replacement of the filters.......................................................................................................27

Detail of filters present in the Depurator with rigid pockets MW1901 T .. Error! Bookmark not

defined.

Detail of filters present in the HEPA rigid pockets Purifier MW1901 H.... Error! Bookmark not

defined.

Malfunctions............................................................................................................................30

Programmed Maintenance Table............................................................................................31

OPERATOR NOTES....................................................................................................................32

MW 1901

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Detail of maintenance operations of the equipment.............................................................32

SPARE FILTERS..................................................................................Error! Bookmark not defined.

Filter Codes ....................................................................................Error! Bookmark not defined.

MW 1901

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INTRODUCTION

Description

Scope of the operating and maintenance manual

This instruction manual is an integral part of the machine and has the purpose of providing all the necessary information

for the following purposes:

•Raise the awareness of operators as regards safety matters;

•Safe handling of the machine when packaged and unpackaged;

•Correct installation of the machine;

•Thorough knowledge of the machine’s operations and limits;

•Correct use in total safety;

•Correct and safe maintenance;

•Dismantling of the machine in total safety, in compliance with the regulations in force on the health and safety

of workers and the environment.

The people in charge of the company’s departments in which this machine will be installed must, according to the

regulations in force, carefully read the content of this Operating Manual and ensure that operators and maintenance

staff operating and working on the machine read the relevant parts.

The time dedicated to this will be fully rewarded by the correct and safe operation of the machine.

This document is based on the assumption that the systems in which the machine is to be installed are in compliance

with the health and safety at work regulations in force.

The instructions, drawings and documentation contained in this Manual are of a technical confidential nature and are

property of the manufacturer; they may not be reproduced in any way, in part of fully.

If this manual is amended by the manufacturer, the Customer has the responsibility of ensuring that only the updated

versions are available in the points of use.

MW 1901

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INTRODUCTION

Description

Storage of the instruction manual

The instruction manual must be kept safely and must be handed over to new owners in case of sale throughout the

lifecycle of the machine.

To help preserve the manual in good condition it must be handled with care and with clean hands, and it must not be

placed on dirty surfaces.

It is forbidden to remove, tear out or arbitrarily modify any parts of the manual.

The manual must be stored in an environment away from humidity and heat, in a position near the machines to which

it refers.

Upon the User’s request the Manufacturer shall supply other copies of the machine’s instruction manual.

INTRODUCTION

Description

Updating of the Instruction Manual

The manufacturer reserves the right to modify the project and improve the machine without informing customers and

without updating the manual already delivered to the User.

If modifications are made to a machine installed at the customer’s premises, in agreement with the manufacturer, and

which entail the amendment of one or more chapters of the manual, the manufacturer shall send the amended chapters

to the holders of the Instruction Manual and its new overall revision.

According to the instructions that will accompany the updated documentation, the User shall replace the old chapters

in the copies held with the new ones, as well as the first page and table of contents with the new revision level.

MW 1901

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INTRODUCTION

Description

Glossary and pictograms

This paragraph lists some terms which are not commonly used or with a meaning different from the common one. The

meaning of the abbreviations and pictograms used is described below. The abbreviations and pictograms are used to

indicate operator qualifications and state of the machine; they provide, in a quick and univocal manner, the information

necessary for the correct and safe use of the machine.

GLOSSARY (Annex I point. 1.1.1 Dir. 2006/42/EC)

HAZARD

A potential source of injury or damage to health;

DANGER AREA

Any zone within and/or around machinery in which a person is subject to a risk to his health or safety;

EXPOSED PERSON

Any person wholly or partially in a danger zone;

OPERATOR

The person or persons installing, operating, adjusting, maintaining, cleaning, repairing or moving machinery;

RISK

A combination of the probability and the degree of an injury or damage to health that can arise in a hazardous situation;

GUARD

A part of the machinery used specifically to provide protection by means of a physical barrier;

PROTECTIVE DEVICE

A device (other than a guard) which reduces the risk, either alone or in conjunction with a guard;

INTENDED USE

The use of machinery in accordance with the information provided in the instructions for use;

REASONABLY FORESEEABLE MISUSE

The use of the machinery in a way not intended in the instructions for use, but which may result from readily predictable

human behaviour.

OTHER DEFINITIONS

MAN-MACHINERY INTERACTION

Any situation in which the operator interacts with machinery in any of the operating phases during the lifecycle of the

machinery.

OPERATOR QUALIFICATIONS

Minimum level of skill that an operator must have to carry out the described operation.

MW 1901

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NUMBER OF OPERATORS

The suitable number of operators, able to carry out the operation described in an optimal way, as established by

a careful manufacturer analysis, whereby a different number of operators might not make it possible to obtain the

expected result or might endanger the safety of the personnel involved.

STATE OF THE MACHINE

The state of the machine includes operating modes, for example automatic running mode, jog command, stop, etc., the

condition of the safety devices on the machines such as protection devices provided (or not provided), pressed

emergency button, type of isolation from energy sources, etc.

RESIDUAL RISK

Risks that persist despite the adoption of the protective measures included in the design of the machine and despite

the additional protective devices and measures adopted.

SAFETY DEVICE

Device:

-That carries out a safety function;

-which, when faulty and/or broken, endangers the safety of people.

(e.g. lifting equipment; fixed, mobile, adjustable protective device, etc., electric, electronic, optical, pneumatic,

hydraulic device interlocking a protection device, etc.).

PICTOGRAMS

The descriptions that follow this pictogram contain:

very important information/instructions, in particular as regards safety.

Failure to respect them may lead to:

•danger for the safety of the operators;

•loss of contractual guarantee;

•waiver of the manufacturer’s liabilities.

PICTOGRAMS CONCERNING OPERATOR QUALIFICATIONS

Symbol

Description

Unskilled worker: operator without specific skills that can only carry out simple tasks following the

instructions of qualified technicians.

Driver of lifting and handling means: operator qualified to use machines and material handling and

lifting equipment (strictly following the manufacturer’s instructions), according to the laws in force

in the country of use of the machine.

Mechanical service You: a qualified technician that can manage the machine in normal conditions,

operate in jog mode with the protection devices disabled and work on its mechanical parts to make

the necessary adjustments, repairs and maintenance. Usually he is not qualified to work on live

electrical systems.

Electrical service man: a qualified technician that can use the machine in normal conditions, operate

in jog mode with the protection devices disabled and work on electrical parts to make the necessary

adjustments, repairs and maintenance. He can work on live cabinets and junction boxes.

Manufacturer’s technician: qualified technician provided by the manufacturer to carry out complex

operations in particular situations, or in any case as agreed with the user. According to the situation

the technician will have mechanical and/or electrical and/or electronic and/or software skills.

Table 0 - 4.1

MW 1901

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PICTOGRAMS CONCERNING THE STATE OF THE MACHINE

Pictograms inside a square/rectangle provide INFORMATION.

Symbol

Description

Machine off: with hydraulic or electric power supply disconnected.

Machine on: with hydraulic or electric power supply connected and in safe stop condition with open

mobile protective devices (specifying which); JOG disabled; fixed protection devices closed.

Machine on: with hydraulic or electric power supply connected and in safe stop condition with

emergency mushroom button pressed or other control with the same function activated, positioned

near the intervention area (specifying the mushroom button or the device to be used).

Machine moving: in automatic mode, with mobile protection devices closed, the relevant interlocking

devices activated, and the fixed protection devices closed.

Machine moving: in JOG mode, with mobile protection devices closed, the relevant interlocking

devices activated, and the fixed protection devices closed.

Machine moving: in JOG mode, with one or more mobile protection devices, that can be disabled,

open (specifying which) with the relevant interlocking devices activated and fixed protection devices

closed.

Machine on: in stand-by and waiting for functional consent to start (e.g. presence of product), mobile

protection devices closed with safety device closed, and fixed protection devices closed.

Table 0 - 4.2

MW 1901

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SAFETY SIGNS

•The pictograms inside a triangle indicate DANGER;

•The pictograms inside a circle mean PROHIBITION/OBLIGATION.

Symbol

Description

Dangerous electricTo voltage

Danger of crushing of upper limbs

Danger of entanglement

Danger of being dragged by machine parts

General hazard

Danger of entanglement in transmission belt

Hot surfaces; danger of burning

Danger of being dragged by impellers or rotating parts

No access to unauthorised people

Do not remove safety devices

Do not manually clean, oil, grease, repair of adjust moving parts

Do not carry out any work without disconnecting the power

Protective gloves must be worn

Safety footwear must be worn

Safety helmets must be worn

Table 0 - 4.3

MW 1901

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GENERAL INFORMATION

Description

Supplier identification data

Importer & Distributor of MasterWeld Products;

AES Industrial Supplies Ltd

REGISTERED OFFICE –ADMINISTRATIVE OFFICE

Olympic House, Collet, Southmead Park, Didcot, Oxon, OX11 7WB

AFTER SALES/SPARE PARTS SERVICE

Phone. 0044 (0) 1235 510717

Fax. 0044 (0) 1235 818610

Email: [email protected]m

CALL CENTER

Phone. 0800 975 9710

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