Matweld 00600 Manuale utente
632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
Email: [email protected]
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
ACCESSORIES:
00799 8” x 2” x 4” PLATE MOUNTED CUP STONE
00733-KIT TYPE 6 STONE ADAPTER KIT
00797 8” x 2” x 1 1/2” TYPE 6 CUP STONE
00600 & 00600C
CUP STONE GRINDER
The Matweld 8” Cup Stone Grinder is
designed for use in grinding the tops
of frogs and rail. The unique stone
adjustment feature allows the operator
to easily adjust the guard as the stone
wears without the need for wrenches.
The double handles give the operator
complete control of the tool.
FLOW
10 gpm
(38 lpm)
PRESSURE
2000 psi
(140 bar)
RPM
4000
DIMENSIONS
A - 16 1/2” (419mm)
B - 10” (254mm)
C - 9” (229mm)
WEIGHT
28 lbs
(12.7 kg)
12/09
2
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
3
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
GENERAL SAFETY PRECAUTIONS:
TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE SAFETY
PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THE
TOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY. READ TO UNDER-
STAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOU
USE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL. IN ADDI-
TION, FOLLOW ALL SAFETY GUIDELINES GIVEN TO YOU BY YOUR SUPERVISOR. DO NOT USE
THE TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF
THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR
EQUIPMENT DAMAGE.
MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD
PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS-
TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FOR A PARTICULAR FUNC-
TION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EF-
FICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS. UNDERSTANDING OF THE
OPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING
THE TOOL.
• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY TRAINED
OR UNDER THE SUPERVISION OF AN INSTRUCTOR.
• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE ARE
AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PERSON-
AL INJURY OR DAMAGE TO THE TOOL CAN RESULT.
• OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL. FLYING DE-
BRIS CAN CAUSE SERIOUS INJURY.
• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFE
GRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.
• MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THE EX-
TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TO LOSE
YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE ELSE.
4
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
•WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CONDUC-
TORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELEC-
TRICITY. USE HOSES LABELED AND CERTIFIED AS NONCONDUCTIVE.
• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOMFORT
AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.
• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THE
TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-
ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE AND CAN
CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.
• TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE OR
SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON-
NEL.
• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,
SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DICTAT-
ED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOL YOU
ARE USING.
• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWER SOURCE.
ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL INJURY.
• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHERE
HYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS WEAR
GLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE HOSES.
• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FIT-
TINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR ABRA-
SIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJU-
RY OR DEATH.
• CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.
5
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
HAVE SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREA
AND LOCAL SAFETY REGULATIONS BELOW:
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
6
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
00600 CUP STONE GRINDER
SAFETY PRECAUTIONS:
1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR PRO-
TECTION AND SAFETY SHOES.
2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.
3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS WHICH MAY IMPAIR
SOUND FOOTING.
4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION
WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE IN THE
LINE. ALWAYS WEAR GLOVES, DO NOT CARRY THE TOOL BY HYDRAULIC HOSES, AND REPAIR
LEAKS IMMEDIATELY.
5. NEVER CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE “ON” POSITION, TURN
THE POWER SOURCE “OFF”.
6. NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE “ON” POSI-
TION, TURN THE POWER SOURCE “OFF”.
7. NEVER TOUCH OR TRY TO STOP A MOVING STONE.
8. ALWAYS CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM SPARKS.
9. ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE SITE.
10. WHEN CHANGING STONES, FOLLOW ALL GRINDING STONE MANUFACTURERS
INSTRUCTIONS FOR SAFETY AND OPERATION. USE ONLY STONES THAT COMPLY WITH ANSI
STANDARDS. BEFORE USING, RUN NEW GRINDING STONE FOR ONE MINUTE AT FULL SPEED
TO CHECK FOR DEFECTS OR VIBRATION.
11 MOST HYDRAULIC OILS HAVE A FLASH POINT OF APPROXIMATELY 450 DEGREES (F). MAKE
SURE HOSES ARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS. HAVE ANOTHER PER-
SON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OPERATION
AND FOR EMERGENCY SHUTDOWN IF NECESSARY.
7
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
00600 CUP STONE GRINDER
FLOW: 10 GPM (38 LPM)
PRESSURE: 2000 PSI (140 BAR)
MAX BACK PRESSURE: 250 PSI (17 BAR)
RPM: 4000
OPERATION:
1. WITH THE POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES. DO NOT DRAGE
THE SERVICE HOSE BY PULLING WITRH THE TOOL. LOOP THE SERVICE HOSE IN THE WORK
AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE. AND QWUICK DISCONNECT FIT-
TINGS WHILE WORKING. BE AWARE OF HOSE LOCATION AT ALL TIMES.
2. CONNECT THE TOOL TO THE POWER SOURCE.
3. GRASP THE TOOL FIRMLY BEFORE TURNING ON THE VALVE. THERE WILL BE A SLIGHT
TORQUE WHEN THE STON IS ACTIVATED.
8
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
00600 CUP STONE GRINDER
MAINTENANCE:
1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.
2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.
3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.
4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC
FLUID SHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE
MAXIMUM AND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED HY-
DRAULIC FLUIDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF OVER 140 WORK
FOR A WIDE RANGE OF OPERATING CONDITIONS.
THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:
AMOCO RYKON MV CITGO A/W ALL TEMP
SUNVIS 706 MOBIL D.T.E. 13
CHEVRON EP-MV TEXACO “RANDO” HDAZ
OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.
*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.
5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER-
VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORN
PART REPLACEMENT.
6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS,
SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.
COLD WEATHER OPERATION:
HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROPS BELOW
50o F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUIDS BE-
FORE OPERATING.
9
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
00600 CUP STONE GRINDER
CHANGING THE GRINDING STONE:
1. TURN THE POWER SOURCE “OFF” AND DISCONNECT HOSES OR CABLE FROM THE TOOL, LAY
THE TOOL ON ITS SIDE.
2. ROTATE THE STONE SLOWLY BY HAND WHILE DEPRESSING THE SHAFT LOCKING PIN (LOCAT-
ED ON THE SIDE OF THE DRIVE PLATE CASTING).
PLATE MOUNTED CUP STONE:
WHEN THE PIN ENGAGES, LOCKING THE SHAFT, REMOVE THE 4 BOLTS HOLDING THE STONE
ON AND REPLACE WITH A NEW STONE. DO NOT OVER TIGHTEN THE BOLTS.
TYPE 6 STONES:
WHEN THE PIN ENGAGES, USE A 3/8” HEX KEY WRENCH TO REMOVE RETAINER NUT AND
STONE. INSTALL NEW GRINDING STONE AND TIGHTEN RETAINER NUT. DO NOT OVER TIGHT-
EN RETAINER NUT.
•REFER TO MANUFACTURER’S SPECIFICATIONS FOR TORQUE SETTINGS ON STONE
10
MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180
Matweld reserves the right to change parts, features, or specications without notice.
12/09
00600 CUP STONE GRINDER
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali Matweld Macinacaffè
