MAVIG GD60D012 Manuale utente
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Assembly Instructions -Ceiling
Substructure
GD60D012
GD60D022
GD60D032
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Dear Customer,
Thank you for choosing a MAVIG suspension system or one of its components. Please
read this document carefully and ensure that you observe all instructions, warnings and
information. Please do not hesitate to contact us if you have any questions or comments
related to our products.
Contact details
The contact details for the MAVIG branch in your region can be found at the end of these
instructions.
Disclaimers
Every effort has been made to ensure that the contents of this manual do not contain any
errors or omissions. Nevertheless, MAVIG assumes no liability with regard to the contents
of this document and specifically disclaims any implied warranties.
Amendments
MAVIG products are subject to continuous development. MAVIG reserves the right to
make changes to the manual, packaging, equipment or technical specifications without
prior notification.
Translations
The original document is in English. The English version remains the definitive version.
Copyright and trademarks
All rights reserved. These instructions are protected by copyright. All other trademarks
referred to in this manual are the property of the manufacturer in question.
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Contents
1Symbols and Definitions ................................................................................................ 4
2Components and Scope of Delivery ............................................................................. 5
2.1.Tools Required ........................................................................................................... 8
2.2.Intended Use: .............................................................................................................. 9
3Installation..................................................................................................................... 10
3.1.Secure Ceiling Anchorage ....................................................................................... 11
3.2.Fastening the Ceiling Plate ...................................................................................... 12
3.3.Option to Fixate a Connection Plate ....................................................................... 13
3.4.Installation of the Middle and Interface Plates ...................................................... 14
3.4.1GD60D012 .......................................................................................................... 15
3.4.2GD60D022 .......................................................................................................... 16
3.4.3GD60D032 .......................................................................................................... 18
3.5.Fastening of an Assembly Aid ................................................................................ 20
4Safe Disposal ................................................................................................................ 2 0
5Technical Data .............................................................................................................. 21
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This manual describes the installation of the ceiling substructure for support arm
systems GD50, GD60D (and subtypes) and GD78.
1
SYMBOLS AND DEFINITIONS
WARNING
This indicates that the information is a warning. Warnings refer to
conditions which could result in injury or the death of the patient
or user. Read and make sure you understand all warnings
before installing the system.
CAUTION
This indicates that the information is provided as a precautionary
measure. Precautionary measures refer to circumstances which
could result in damage to the device or impair its proper
functioning. You must read and understand the precautions
before installing the system.
NOTE: This provides advice on the use of the system/device and other
useful information.
Wear protective shoes with steel toe cap.
Wear a hard hat.
Wear working gloves.
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2
COMPONENTS AND SCOPE OF DELIVERY
The ceiling substructure is available in three different length variations (see Fig. 1).
MAVIG purchase numbers:
Short variation: GD60D012
Medium variation: GD60D022
Long variation: GD60D032
GD60D032(max.79kg): GD60D022(max.59kg): GD60D012(max.41kg):
Fig. 1
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Fig. 2
1. Ceiling
2. Ceiling Plate - weight approx. 23kg (Fig. 3)
3. Middle Frame (only GD60D022 and GD60D032)
6x DIN 975 M16 class 8.8 threaded rods;
Length for GD60D032: 1000mm; Length for GD60D022: 495mm
6x tubes (only GD60D032) outer-Ø 55mm, inner-Ø 51mm, Length: 940mm
12x DIN 9021 washers (only GD60D032)
18x ISO4032 M16 class 8 hexagon nuts
4. Middle Plate - weight approx. 12.5kg (Fig. 4)
5. False Ceiling
6. Interface Plate – weight approx. 15 kg (Fig. 5)
6x DIN 975 M16 class 8.8 threaded rods; Length: 195 mm
24x ISO4032 M16 class 8 hexagon nuts (18x for GD60D012)
7. Anchor point as assembling aid for e.g. monitors
1x DIN 580 M12 eye bolt
1x DIN9021-13x37x3 washer
8. Anchor points for optional Connection Plate
2x ISO4032 M16 class 8 hexagon nuts
9. Connection Plate
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Ceiling plate
Fig. 3
Middle plate
Fig. 4
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Interface plate
Fig. 5
2.1.
TOOLS REQUIRED
- Torque wrench for 200 Nm (±3%) with socket and open-end wrench (SW 24 mm)
- Metal saw
- Vice with protective braces (e.g. Aluminum)
- Measuring tape
- Spirit level (accuracy: 1mm/m) – digital spirit level strongly recommended
- Paint Seal
- Loctite 270
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2.2.
INTENDED USE:
This installation instruction applies to the installation of the ceiling substructure.
Reliable Combination
The individual components of the ceiling substructure are compatible and reliable. Any
other assembly method or the use of parts that have not been supplied by the
manufacturer or authorised representatives of the manufacturer is strictly prohibited as
this could seriously compromise the safety of the structure.
Authorised Attachments
The ceiling substructure is only authorised for use with MAVIG products. For this purpose,
the interface plate of the ceiling substructure is fitted with six M16 threads deployed in a
bolt circle of Ø270 mm (see Fig. 5).
Specified Use
The ceiling substructure serves as the bridging element between the solid ceiling and the
false ceiling for ceiling mounted medical devices supported by suspension arms in the
operating theatre, intensive care, and general medical rooms.
The length of the substructure can be adapted to a specific needed length.
The ceiling substructure is designed to withstand long-term service.
The ceiling substructure must not be used in rooms in which flammable mixtures
consisting of anesthetic agents in combination with air, oxygen, or nitrous oxide could be
used.
The maximum payload is 399kg.
The maximum moment is 4444Nm.
Transport and Storage
The following storage conditions are valid for up to 15 weeks:
Temperature: -20°C to +70°C
Relative humidity: 10% to 95%
Air pressure: 70kPa to 106kPa
After 15 weeks, the ambient conditions recommended for use shall apply for storage.
Ambient conditions
The following ambient conditions are recommended for the use of the support arm
system:
Temperatures: +10°C to +40°C
Relative humidity: 20% bis 75%
Air pressure: 70 kPa bis 106kPa
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3
INSTALLATION
The installation of the ceiling substructure should be done by two people.
CAUTION: Risk of injury!
Individual assembly parts are very heavy!
Always involve at least 2 people in the mounting work.
Use lifting and supporting devices as defined in this manual!
CAUTION: Risk of injury!
Many installation steps are done above the head.
Use suitable safety equipment to protect yourself from falling parts!
CAUTION: Risk of injury!
Sharp edges may be exposed during the assembly of components.
Work with caution! If applicable, wear protective gloves!
Assembly of the systems: As pointed out by MAVIG in these assembly instructions,
the ceiling must be checked for sufficient stability by a structural engineer before
assembly and the assembly must occur under the guidance of the respective
construction supervision!
If these instructions are ignored, MAVIG will not assume any warranty for damages of
any kind!
The determination of the individual fastening elements and their respective tightening
torques for mounting on ceiling and wall is the sole responsibility of the respective
structural engineer.
Questo manuale è adatto per i seguenti modelli
2
Indice
Altri manuali MAVIG Rack e supporto
