Maxon WL7-vers. C Manuale utente

INSTALLATION INSTRUCTIONS
FOR
MP-06-09
REV. A
APRIL 2009
WHEELCHAIR LIFT MODEL NO.
• WL7-vers. C
• WL7-vers. C-1K
© MAXON Lift Corp. 2009
PATENTS PENDING
DOT-Public Use Lift
FOR INSIDE VEHICLE
INSTALLATION ONLY

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THIS PAGE INTENTIONALLY LEFT BLANK

TABLE OF CONTENTS
INTRODUCTION...................................................................................................................6
SAFETY SUMMARY............................................................................................................. 6
VEHICLE REQUIREMENTS ................................................................................................. 8
LIGHTING.............................................................................................................................. 9
WHEELCHAIR DOOR DIMENSIONS................................................................................. 10
LIFT DIMENSIONS ..............................................................................................................11
LIFT COMPONENTS & TERMINOLOGY............................................................................ 14
DECALS AND DECAL PLACEMENT.................................................................................. 16
DECALS FOR WL7-vers. C................................................................................................. 17
DECALS FOR WL7-vers. C-1K........................................................................................... 18
SERIAL PLATE & CONTROLLER....................................................................................... 19
ANTI-SLIP & SAFETY STRIPING ....................................................................................... 20
LIFT INSTALLATION .......................................................................................................... 23
INSTALLATION KITS .......................................................................................................... 23
PREPARING AND POSITIONING THE LIFT ..................................................................... 23
USING TEMPLATE TO POSITION LIFT ............................................................................ 25
MOUNTING THE LIFT ........................................................................................................ 28
INSTALL MAIN CIRCUIT BREAKER................................................................................... 29
ROUTE/CONNECT CABLES & HAND PENDANT ............................................................. 31
CHECKING HYDRAULIC FLUID LEVEL ............................................................................ 39
ADJUSTMENTS.................................................................................................................. 42
MAT SWITCH ADJUSTMENT (IF REQUIRED)................................................................... 42
PLATFORM TILT ADJUSTMENT (MANDATORY) ............................................................. 44
INBOARD SWITCH ADJUSTMENT (IF REQUIRED) ......................................................... 46
CHANGING CONTROLLER TO SPANISH OR ENGLISH (IF REQUIRED) ....................... 48

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OUTBOARD ROLLSTOP TIME ADJUSTMENT (IF REQUIRED) ....................................... 50
FLOOR POSITION ADJUSTMENT (MANDATORY) .......................................................... 52
SYSTEM DIAGRAMS ......................................................................................................... 57
HYDRAULIC SYSTEM DIAGRAM ...................................................................................... 57
ELECTRICAL SYSTEM DIAGRAM..................................................................................... 58
COMPLETED LIFT INSTALLATION CHECKLIST............................................................. 59

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
SAFETY SUMMARY
MAXON Lift Corp. - Customer Service
11921 Slauson Ave., Santa Fe Springs, CA 90670
Phone: (800) 227-4116 FAX: (888) 771-7713
E-mail: [email protected]
This manual contains instructions for installing the MAXON MOBILITY Wheelchair Lift in a
transit vehicle. Please follow these instructions carefully and call us immediately if you need
assistance with the installation. Do not take shortcuts, skip over installation steps, or modify
the Lift. Correct installation is important to ensure the Lift operates correctly. If you have
questions that are not covered in this manual, please contact:
After receiving the Wheelchair Lift, unpack the Lift and check it for freight damage. For
freight-damaged items, immediately submit a claim to the carrier.
Comply with the following WARNINGS and safety precautions while maintaining the
Wheelchair Lift. See Operator’s Manual for operating safety requirements.
1. Read and understand the instructions in this Installation Manual before installing Lift.
2. Before operating the Lift, read and understand the operating instructions contained in
the Operator’s Manual.
3. Comply with all WARNING and instruction decals attached to both the Lift and the ve-
hicle.
4. Keep decals clean and legible. If decals are illegible or missing, free replacement
decals are available from MAXON Lift Corp. Customer Service. Refer to DECALS &
DECAL PLACEMENT and the instructions for installing decals on vehicle in this manu-
al.
5. Consider the safety and location of bystanders and location of nearby objects when op-
erating the Lift. Stand to one side of platform while operating the Lift.
6. Do not allow untrained persons to operate the Lift.
7. Do not stand, or allow obstructions, under the Platform when lowering the Lift. Be sure
your feet are clear of the Lift.
8. Keep fingers, hands, arms, legs, and feet clear of moving Lift parts (and platform
edges) when operating the Lift.
9. Make sure vehicle battery power is disconnected when installing Lift. Connect
vehicle power to the Lift only when instructed to connect power.
Make sure installation kit contains all items on the packing list shipped with the kit. Please
report any missing items immediately to our Customer Service Department. The Warranty
Registration Card, shipped with the Lift, must be completed and returned to Maxon Lift
Corp. within 30 days after installation and/or receipt of the Lift.
WARNING
!
INTRODUCTION

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
1. Read and understand the instructions in this Installation Manual before installing Lift.
2. Before operating the Lift, read and understand the operating instructions contained in the
Operator’s Manual.
3. Comply with all WARNING and instruction decals attached to both the Lift and the ve-
hicle.
4. Keep decals clean and legible. If decals are illegible or missing, free replacement de-
cals are available from MAXON Lift Corp. Customer Service. Refer to DECALS & DE-
CAL PLACEMENT and the instructions for installing decals on vehicle in this manual.
5. Consider the safety and location of bystanders and location of nearby objects when op-
erating the Lift. Stand to one side of platform while operating the Lift.
6. Do not allow untrained persons to operate the Lift.

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
LIFT FOOTPRINT ON VEHICLE FLOOR
(LIFT WITH 33” OR 34” PLATFORM)
FIG. 8-2
42.5”
15”
The WL7 Lift must be bolted to the vehicle
body. Body must withstand the maximum
vertical force (“F”) and moment of force (“M”)
(FIG. 8-1 and TABLE 8-1 ) produced
by the Lift on the vehicle floor surface shown
in FIGS. 8-2 and 8-3.
VEHICLE REQUIREMENTS
Consult body manufacturer for body
strength data. Make sure the forces
created by the Lift are within the limits
prescribed by body manufacturer.
BODY STRENGTH
The minimum vehicle requirements
for installing the WL7 Wheelchair Lift
are described below. Installing the
Lift in accordance with the vehicle
requirements and the instructions in
this manual will result in an installation
that is compliant with Federal Motor
Vehicle Safety Standard (FMVSS) 403
and FMVSS 404.
WARNING
!FORCE & MOMENT PRODUCED
BY LIFT ON VEHICLE FLOOR
FIG. 8-1
LIFT FOOTPRINT ON VEHICLE
FLOOR (LIFT WITH 30” PLATFORM)
FIG. 8-3
39.5”
15”
M
F
NOTE: The Lift represents approximately
400 lbs. of “F” shown in the illus-
tration.
MODEL “F” (LB) “M” (LB-IN)
WL7-vers. C 2800 154,000
WL7-vers. C-1K 3400 187,000
TABLE 8-1

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713
ELECTRICAL POWER
Vehicle must have a 12 volt dc electrical
system capable of supplying 65 amperes
of electrical power to the Lift for each
operating cycle.
SAFETY INTERLOCK SYSTEM
Vehicle must have an FMVSS 403 compliant, onboard
Safety Interlock System that interfaces with the Wheel-
chair Lift interlock signal. Interlock signal may be V+ or
V-. The interlock system on a host vehicle must:
For the applicable interlock electrical connections on the Lift,
refer to the ELECTRICAL SYSTEM DIAGRAM in this manu-
al. For more information about the interlock connections, call:
•Prevent the Lift from deploying when vehicle is in
drive or reverse.
•Prevent the vehicle from moving when the Lift is
deployed.
•Prevent the Lift from disabling vehicle if the Lift
signals a deployed condition when the vehicle is
moving.
LIGHTING
Public use vehicle manufacturers are responsible for
complying with Lift lighting requirements stated in Fed-
eral Motor Vehicle Safety Standard No. 404, Platform
Lift Installations in Motor Vehicles (49 CFR 571.404).
MAXON Lift Corp. Technical Service at (800) 227-4116

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TABLE 10-1
WHEELCHAIR DOOR DIMENSIONS
AB
MODEL
DESCRIPTIONS
WHEELCHAIR
DOOR WIDTH
(MINIMUM)
WHEELCHAIR
DOOR HEIGHT
(MINIMUM)
30” WIDE PLATFORM
RH PUMP 39”
56”
30” WIDE PLATFORM
LH PUMP
33” WIDE PLATFORM
RH PUMP 42”
33” WIDE PLATFORM
LH PUMP
34” WIDE PLATFORM
RH PUMP 43”
34” WIDE PLATFORM
LH PUMP
WHEELCHAIR DOOR DIMENSIONS ON
TYPICAL VEHICLE WITH SIDE DOOR
(SEE TABLE 10-1)
FIG. 10-1
B
A
VEHICLE REQUIREMENTS - Continued
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