Mayer EM 6012 Manuale utente
I
ssue date: 01.
03
.201
4
/ V1.
3
Before the initial start-up, read and keep at the machine for future use.
Operating instructions
Soil mixer EM 6012
2
List of Contents
1 Product description
1. Intended use
2. Structure
3. Functional description
4. Technical Data
5. EU Declaration of conformity
2 General safety instructions
1. Due diligence of the operating company
2. Explanation of the safety symbols used
3. Basic safety precautions
4. Machine-related safety precautions
5. Demands on operating personnel
3 Transport, handling and
storage of the machine
1. Transport
2. Handling
3. Storage
4 Installation
1. General notes
2. Installing the machine
3. Measures for the machine’s stability against
overturning
4. Disassembly and disposal of the machine
5 Initial start-up
1. Check prior to first start
2. Starting the machine for the first time
3. Stopping the machine
6 Operation
1. Normal operation
2. Shutting down the machine
3. Measures prior to and after a longer shutdown
7 Malfunctions
1. Behaviour in case of malfunctions
2. Possible malfunctions and trouble shooting
8 Maintenance
1. General notes
2. Inspection and preventive maintenance
2.1 Elevator chains
2.2 Rubber conveyor belt
2.3 V-belt
3. Maintenance schedule
9 Part list
10
Circuit diagrams for electric and
pneumatic system
11 Guarantee
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1 Product description
1. Intended use
The MAYER Soil mixer EM 6012 may be used for precise
mixing of different soils in the shortest possible time to meet
your requirements and in accordance with your experience.
Other means of use of the machine, besides the ones listed
here, are not permitted – and they are not the usage for
intended purpose.
If the MAYER Soil mixer EM 6012 is not used in accordance
with the regulations, the safe operation of the machine is not
guaranteed.
The usage for intended purpose involves the reading of the
operating instructions, and the compliance of the regulations,
specially safety regulations stated in it. Furthermore, every
inspection and maintenance should be performed in specified
time.
For damages that are originated from the usage for not the
intended purpose, neither the manufacturer, nor the operator of
the MAYER Soil mixer EM 6012 takes responsibility.
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2. Structure
Plan view of soil mixer EM 6012
back
right
left
front
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3. Functional description
The task of the soil mixer is to mix various components into a
soil which meets the needs of the plants.
A rubber conveyor belt inside the soil hopper transports the
components towards the elevator which is swivelled backward.
The elevator chains and the rubber conveyor belt turn
continuously, thereby mixing the soil. The mixing time can be
selected as required.
After the mixing time has elapsed, the elevator swivels forward
into the unloading position. The soil is now transported out of
the soil mixer into a waiting container or the soil hopper of the
potting machine. It is also possible to select the discharging
time.
A moistening system is available as an accessory. It can be
installed in order to moisten the soil before it is discharged.
Mixing
Emptyi
ng
from the front
Emptying
from the rear
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4. Technical data
Make:
Mayer
Machine type:
Soil mixer
Series:
6012
Leng
th, retracted / extended:
299 / 366 cm
Width:
187 cm
Height, retracted / extended:
219 / 243 cm
Weight
1380 kg
Power connection:
400V/50Hz, 5-pole
Power input:
0,7 kW
Capacity of soil hopper
:
2 m³
Workplace related emission value
:
70dB (A)
Available accessories (for an additional charge)
•watering device (with ball tap)
•watering device (with magnetic valve)
•heavy-duty execution for extreme soils with heavy-duty motor
•towing bar
•emptying control (Laser light sensor)
•emptying by means of pedal switch
Important note!
When placing repeat orders for accessories and spare parts,
make sure to have information about the machine type and
number at your hand!
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5. EU declaration of conformity
According to Appendix IIA of the EU Machinery Directive (2006/42/EC)
The manufacturer:
Mayer GmbH & Co. KG
Maschinenbau u. Verwaltung
Poststrasse 30
89522 Heidenheim | Germany
hereby attests that the machine described in
the following:
Make:
Mayer
Model: Soil mixer
Series: 6012
Year constructed: From 2011
fulfils the safety and health requirements of the
following EU Machinery Directive:
2006/42/EC
Harmonised standards applied:
Part 1 EN ISO 12100-1
Part 2 EN ISO 12100-2
EN ISO 13857
ISO 13854
EN ISO 13849-1
EN ISO 14121
ISO 14119
ISO 13850
IEC 60204-1
Safety of machinery, basic terminology, general guiding
principles for organisation
Part 1: Basic terminology, methodology
Part 2: Guiding technical principles and specifications
Safety distances to keep the upper limbs from reaching
danger points
Safety of machines, minimum distances to avoid any
crushing of body parts
Safety-related parts of control systems
Part 1: General principles for design
Principles for risk assessment
Interlocking devices associated with guards
EMERGENCY SHUT-OFF systems
Electrical equipping of industrial machines
Part 1: General requirements
Any design alterations that effect the technical specifications given in the Operating Instructions or
the intended use, i.e. change the machine substantially, will invalidate this EU Declaration of
Conformity.
Heidenheim, 01 March 2014 ......................................
Dipl.-Ing. (TU)
1
Arpad G. Meszaros
Head of Development and Design
1
Graduate engineer (from a technical university)
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2 General safety instructions
1. Due diligence of the operating company
The MAYER soil mixer EM 6012 was designed and
built taking a danger analysis into consideration and
after careful selection of the harmonised standards to
be complied with as well as other specifications. It
therefore meets the state of the art and guarantees a
maximum degree of safety.
However, only if all the measures required for such
are taken can this safety be achieved in actual
operational practice. Planning these measures and
checking their implementation is subject to the
operating organisation's duty to take due care.
The operating organisation must in particular
guarantee that:
•… the machine is only used in accordance
with its intended use (cf. the Product
description section).
•… the machine is only operated when in
flawless working order and, especially,
that the working order of the safety
equipment is regularly checked.
•… the Operating Instructions are always
available in legible condition and complete
at the location where the machine is used.
•… only sufficiently qualified and authorised
personnel operate, service and repair the
machine.
•… these personnel are regularly instructed
about all relevant matters concerning
industrial safety and environmental
protection and that they know the
Operating Instructions and especially the
safety instructions they contain.
•… none of the safety and warning signs
attached to the machine are removed and
that all remain legible.
•Users must obligate themselves only to
ever operate the machine when it is
flawless condition.
•No unauthorised conversions or
alterations are allowed that influence the
machine's safety.
•Only when it has stopped, must any work
ever be carried out on the machine.
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•Before beginning with any work on the machine,
secure its drives and accessory parts against
being switched on unintentionally.
•The protective devices may only be removed
when the machine has been stopped.
•Local safety and accident-prevention
regulations always apply to any operation of the
machine.
•The machine may not be started if any safety
devices are removed.
•In the working area the operator is responsible
for other people.
•In case of non-compliance with any one of
the points cited above, the manufacturer
shall be released from all liability.
1. Explanation of the safety symbols used
The safety symbols along with the text of the safety instructions
are meant to point out unavoidable residual dangers that exist
when dealing with this machine. These residual hazards relate
to:
•People
•The machine
•Other things and objects
•The environment
The following safety symbols are used in these Operating
Instructions:
This symbol indicates that there are dangers to the machine,
things and the environment, but that no dangers to people are
to be expected.
If these instructions are not followed, it might result in
malfunctions and damage to the machine. Property damage
and environmental damage might also come about
This symbol identifies instructions contributing to better
understanding of the machine information that helps you to use
the machine in optimum fashion. This symbol does not identify
safety instructions.
This symbol warns against the danger of electric shock.
Be sure to also note that a safety symbol can never replace the
text of safety instructions—the text of safety instructions must
therefore always be read completely!
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3. Basic safety precautions
Always be sure that:
•… tight-fitting working clothes are worn at all the
workplaces.
•… it is not allowed to wear chains, rings, bracelets or
wristbands.
•… for operationally relevant reasons, it is not possible to
completely cover the soil hopper.
•… it is not allowed to reach into the soil hopper (to push in
more soil, for example), because when doing so there
would be a danger of getting caught by the scraping chain.
•… it is not allowed to get into the soil hopper while the
machine is running.
Indice
