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Trimmer

OPERATION

MANUAL

Trimmer

Introduction........................................................ 3

Specifications ..................................................... 3

Safety ................................................................. 4, 5

Installation .......................................................... 6-8

Setup .................................................................. 9

Control Panel ..................................................... 10

Operation ........................................................... 11, 12

Maintenance ....................................................... 13

Adjustments ....................................................... 14

Fuses Access ...................................................... 15

Preventive Maintenance ..................................... 15

Knife Removal & Installation ......................... 16-19

Clearing A Trimming Jam ............................... 19

Knife Care Tips ................................................. 20

Notes .................................................................. 21

Trouble Shooting ............................................... 22-25

CONTENTS

TRIMMER SPECIFICATIONS

Unit Weight: 236 Pounds

Speed: Up to 2,400 booklets per hour (115Vac machine)

Capacity: Minimum

4.00" cut width x 4.13" to fold (trim length)

2 sheets 20# bond thickness

Maximum

12.71" cut width x 9.00" to fold (trim length)

50 sheets 20# bond thickness (0.20")

.625" maximum material trim

Booklets: 4.25" x 5.5", 5.5" x 8.5", 8.5" x 11", 4.75" x 4.75 "CD", & metric sizes

(All booklets with or without trim stock on one or three sides)

Output: Indexing conveyor

Footprint: 16.50" x 18.38"

Dimensions: Height 27.38" Width 26.42" Length without discharge table 25.90"

Length with fully extended discharge table 48.44"

Modes: Trim or No-trim

Electrical: Standard outlet - 115 Volts, 60 Hz, 6 Amps (1/4 HP)

Optional: 230Vac, 50 Hz, 3 Amps

INTRODUCTION

MBM Corporation is proud to introduce another addition to its complete line of equipment for bookletmaking.

Now you have the ability to trim books in-line! This combination offers you reliability and versatility that

improves production and reduces downtime.

Trimmer Features:

In-line face trimming of booklets

Jam detection

Electrical interface for communication with StitchFold Bookletmaking System

Safety interlock

See-through top cover

Trimmer

SAFETY

A. Top Cover: Blocks access to mechanism that

drives the trimming knife and conveyor belts.

An electrical interlock keeps the machine

turned off unless this guard is closed. Do not

stick your fingers under the top guard!

B. Front Upper Cover: Blocks access to the trim-

ming knives and the mechanism that drives the

upper trimming knife.

C. Infeed Table Bottom Cover: Blocks access to

infeed conveyor belts.

D. Front Lower Cover: Blocks access to danger-

ous electric voltage and mechanisms that can

pinch or cut. Be sure to disconnect electrical

power before removing this cover.

E. Right Side Cover: Blocks access to low volt-

age connections and mechanisms that can pinch

or cut. Do not stick your fingers beyond this

cover!

F. Rear Upper Cover: Blocks access to danger-

ous electric voltage and control circuit con-

nections. Be sure to disconnect electrical

power before removing this cover.

G. Rear Lower Cover: Blocks access to low volt-

age connections and mechanisms that can pinch

or cut. Do not stick your fingers beyond this

cover!

H. Left Side Cover: Blocks access to low volt-

age connections and mechanisms that can pinch

or cut. Do not stick your fingers beyond this

cover!

SAFETY GUARDS (figs 1 & 2)

1. Make sure electrical power is turned off be-

fore performing any adjustment or mainte-

nance.

2. Keep hands, hair, tools, and clothing clear of

trimming area.

3. Become familiar with the moving components

of your machine. Keep fingers away from

areas that could pinch or cut.

4. BE EXTREMELY CAREFUL when changing

the cutter knife. Severe lacerations or dis-

memberment could result from careless han-

dling procedures.

5. NEVER REACH UNDER THE KNIFE Severe

lacerations or dismemberment could result.

6. NEVER OPERATE THE TRIMMER WITHOUT

THE B2000 BOOKLETMAKER AND SAFETY

INTERLOCK SYSTEM.

6. A well maintained machine is a safer machine.

Clean and lubricate the machine at regular in-

tervals. Check machine daily for broken or

worn parts. Replace as necessary. DO NOT

attempt to operate the machine if a part is bro-

ken.

7. See "SAFETY GUARDS" below! If you are

unsure how to safely operate your trimmer, contact

your Service Representative.

SAFETY PRECAUTIONS AND PROCEDURES

DANGER

KEEP HANDS CLEAR OF TRIMMING AREA AND ANY MOVING PARTS!

NEVER OPERATE MACHINE WITHOUT ALL GUARDS IN PLACE!

SAFETY GUARDS

A. Top Cover

BFront Upper

Cover

D. Front Lower

Cover

H. Left Side

Cover

E. Right Side

Cover

F. Rear Upper

Cover

G. Rear Lower

Cover

C. Infeed Table

Bottom

Cover

(Fig 1)

(Fig 2)

Trimmer

INSTALLATION

BEFORE UNCRATING:

Examine the crate for visible damage. If the crate

is damaged, the machine might be damaged. Notify

the carrier who delivered the machine.

UNCRATING THE MACHINE:

Carefully remove the machine from its container.

Lift the machine by grasping its strong framework.

Tugging on cables, covers, or other delicate com-

ponents could cause damage.

Examine the machine for damages incurred during

shipping. Do not install a damaged machine.

Notify the carrier immediately, and be sure to get

a signed copy of the Carrier Inspector's Report of

the damage incurred. Your service representative

will assist you in determining the cost of repairs.

ELECTRICAL POWER:

The power cord can be plugged into any 115V, 60

Hz, 1 Phase, 15 Amp circuit. The machine draws

less than 6 amps.

SAFETY INTERLOCK SYSTEM:

Connect the safety interlock system as follows:

1. Remove the back cover (see fig 3) from the

Bookletmaker.

2. Put the bolt through the washer of the safety

key assembly and screw the bolt half way into

the back cover of the Bookletmaker (see fig 4).

3. Install and securely tighten the nut onto the end

of the bolt (see fig 5). The bolt must only be

removeable by removing the nut first.

4. Install the back cover onto the Bookletmaker

(see fig 5).

WARNING

NEVER OPERATE THE TRIMMER

WITHOUT THE B2000

BOOKLETMAKER AND SAFETY

INTERLOCK SYSTEM CONNECTED.

(Fig 3)

(Fig 4)

(Fig 5)

Back Cover

of Bookletmaker

CB145A Nut

CB379 Screw

RTM1327A Key

TRIMMER TO BOOKLETMAKER CONNEC-

TIONS:

1. Adjust the height of the trimmer so that the top

of the trimmer infeed table is about even with

the middle of the BookletMakers top discharge

roller (see fig 6).

2. Position the trimmer behind the BookletMaker

so that the trimmer's infeed table is centered

with the BookletMakers discharge, and slightly

away from the BookletMaker's top discharge

roller (see figs. 7&8).

3. Install the safety interlock key that is hanging

from the bottom of the back cover (see fig 9).

(Fig 6)

(Fig 7)

(Fig 8)

(Fig 9)

Trimmer

DISCHARGE CONVEYOR TABLE:

Install discharge conveyor table per illustrations

(figs 10, 11, & 12).

(Fig 10) (Fig 11)

(Fig 12)

TRIMMER HEIGHT:

The height of the trimmer can be adjusted up or

down slightly by use of the threaded adjustable

casters and locking nuts on the bottom of the trim-

mer or trimmer stand (fig 13).

SETUP

TRIM LENGTH:

To set the back stop assembly for the desired trim

length, loosen the two thumb screws (fig 14) and

slide the back stop assembly forward or back-

DISCHARGE TABLE ROLLERS:

Set the discharge table rollers forward for small

booklets or backward for large booklets. To adjust

the rollers, loosen thumb screws (fig 15), move

roller brackets to desired location, then retighten

thumb screws.

(Fig 13)

(Fig 14)

(Fig 15)

ward to the desired location. There is a pointer

on the side of the back stop assembly that points

to a trim length scale installed on the inside wall

of the trimmer. Once located in the desired

position tighten the two thumb screws.

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