MECNOSUD SP80 Manuale utente

INSTRUCTION MANUAL

AUTOMATIC SPIRAL MIXER

SP60-80-100-130-160-200-250

SP80R-100R-130R-160R-200R-250R

Edition 10/2017

INDEX

CHAPTER 1. GENERAL INFORMATIONS .................................................................. 4

1.1 PREFACE....................................................................................................................................................4

1.2 MACHINE IDENTIFICATION DETAILS.........................................................................................................4

1.3 WARRANTY ...............................................................................................................................................4

1.4 MACHINE SPECIFICATIONS .......................................................................................................................4

1.4.1 TECHNICAL SPECIFICATIONS.............................................................................................................5

1.5 RELEVANT REGULATIONS .........................................................................................................................6

1.6 OPERATING AREA .....................................................................................................................................6

1.7 SAFETY AND HEALTH WARNINGS.............................................................................................................7

1.7.1 POWDERS RISK..................................................................................................................................8

1.7.2 SAFETY DEVICES................................................................................................................................8

1.8 SERVICE AND SPARE PARTS ......................................................................................................................8

1.9 DEMOLITION OF THE MACHINE ...............................................................................................................8

CHAPTER 2. INSTALLATION OF MACHINE............................................................... 9

2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE..........................................................................9

2.2 TRANSPORT AND HANDLING....................................................................................................................9

2.3 ADJUSTMENTS....................................................................................................................................10

2.4 ELECTRICAL CONNECTIONS ....................................................................................................................10

CHAPTER 3. CONTROL DEVICES.............................................................................12

3.1 ELECTRO-MECHANICAL CONTROL PANEL ..............................................................................................12

CHAPTER 4. USE OF THE MACHINE........................................................................13

4.1 TESTING ..................................................................................................................................................13

4.2 WORKING CYCLE DESCRIPTION ..............................................................................................................13

4.3 LOADING MACHINE ................................................................................................................................13

4.4 MACHINE START-UP ...............................................................................................................................14

4.5 MANUAL MODE......................................................................................................................................14

4.5.1 MANUAL MODE AT 1ST SPEED.........................................................................................................14

4.5.2 MANUAL MODE AT 2 ND SPEED.......................................................................................................15

4.6 AUTOMATIC MODE.................................................................................................................................15

4.6.1 AUTOMATIC MODE –ONE SPEED ..................................................................................................15

4.6.2 AUTOMATIC MODO- TWO SPEEDS.................................................................................................16

4.7 STOPPING MACHINE...............................................................................................................................17

4.8 DOUGH DISCHARGE................................................................................................................................17

CHAPTER 5. MAINTENANCE ..................................................................................18

5.1 ORDINARY MAINTENANCE .....................................................................................................................18

5.1.1 CLEANING THE MACHINE ...............................................................................................................18

5.2 PROGRAMMED MAINTENANCE .............................................................................................................18

5.2.1 SPIRAL BELTS TENSION ADJUSTMENT ............................................................................................19

5.2.2 BOWL BELTS TENSION ADJUSTMENT .............................................................................................20

5.2.3 DOUBLE DRIVE TRANSMISSION BELTS TENSION ADJUSTMENT.....................................................20

5.2.4 SPIRAL BEARINGS REPLACE.............................................................................................................21

5.3 POSSIBLE FAILURE AND/OR ANOMALIES ...............................................................................................22

CHAPTER 6. LIST OF ENCLOSED DOCUMENTS........................................................23

6.1 DRAWING SP 60-80-100-130-160-200-250 ...........................................................................................24

6.2 SPARE PARTS SP60- SP80- SP100- SP130- SP160- SP200- SP250 ..........................................................25

6.3 DRAWING SP 80R-100R-130R-160R-200R-250R....................................................................................28

6.4 SPARE PARTS SP80R- SP100R- SP130R-SP160R-SP200R-SP250R ..........................................................29

6.5 ELECTRICAL POWER SCHEME .................................................................................................................30

6.6 CONTROL CIRCUITS................................................................................................................................30

6.7 CONTACTS...............................................................................................................................................30

CHAPTER 1. GENERAL INFORMATIONS

1.1 PREFACE

This manual is directed towards those who install, operate and maintain the machine so that they can take

advantage of the characteristics of the product in the best way. It is important that this manual is kept and

remains with the machine if it is moved or if ownership changes so that it can be consulted under all

circumstances and therefore the necessary information is available to operate it within safe conditions.

The manufacturer does not take upon themselves the obligation to give notice of possible successive

modifications of the product. Furthermore, under the terms of law, this document remains the property of the

manufacturer, and tampering, reproduction or transmission to a third party are prohibited without their

consent.

The following symbols are used to better stress some passages

ATTENTION: indicates hazards that might cause serious damages; attention is required

NOTE: indicates particularly important technicial information

1.2 MACHINE IDENTIFICATION DETAILS

The identification data of the machine are impressed on the plate placed on the rear of the machine.

MODEL

__________

SERIAL NUMBER

__________

DATE OF MANUF.

__________

VOLTAGE

__________

FREQUENCY

__________

PHASE

__________

AMPS

__________

1.3 WARRANTY

The duration of the guarantee is for two years and runs from the date on the invoice or tax receipt was issued

at the time of purchase. Within this period, components that have been unequivocally ascertained to be faulty

due to manufacturing defects will be substituted or repaired freely by the manufacturer from their premises,

except for electrical components and those subject to wear and tear.The guarantee excludes postage and

labour costs.

The guarantee is forfeited in the case of the damage being caused by: transportation, wrong or insufficient

maintenance, unskilled operators, tampering, repairs carried out by unauthorised personnel, or failure to

comply with the instructions of the manual. Compensation from the manufacturer will not be given for direct

or indirect damages arising during any time the machine is inoperative due to its breakdown, it being awaiting

repairs, or in any way referable to the non- physical presence of the machine.

1.4 MACHINE SPECIFICATIONS

The machine has been built and designed for professional use in the bakery and pastry industry.

The working cycle can be manual or automatic with two speeds.

The machine (Pict.1.1) consists of:

steel-bowl, spiral and shaft in strong high stainless steel

protection cover in stainless steel

head plate covered in stainless steel

machine can be equipped with two operating speeds automatically adjustable

two independent motors for spiral and bowl two electronic timers for an automatic management of

operating speeds

a bowl with rotation on impulse a predisposition for a flip-over mechanism on worktable or divider a

reversible bowl

a chain drive system made using trapezoidal belts to get the highest silence

front feet made in stainless steel and they are adjustable

rear wheels for an easy movement

electric system and the safety devices conform to the European regulations

Pict. 1.1 - Dimensions

Tab. 1.1 - Dimensions

Model

SP60-SP60R

1180

1312

630

800

SP80-SP80R

1305

1460

730

830

SP100-SP100R

1305

1460

730

850

SP130-SP130R

1355

1460

830

870

SP160-SP160R

1440

1560

930

870

SP200-SP200R

1490

1560

930

910

SP250-SP250R

1580

1560

1030

950

1.4.1 TECHNICAL SPECIFICATIONS

Tab. 1.2 –Tecnical specifications SP 60-80-100-130-160-200-250

Model

Kneading capacity

Flour capacity

Bowl volume

Spiral motor

1th/2th speed

Bowl motor

Weight

Lt.

SP60

100

1.5/3

0.55

370

SP80

130

3/5.2

0.75

510

SP100

100

160

3/5.2

0.75

520

SP130

130

200

3/5.2

0.75

580

SP160

160

106

250

4.5/7.8

1.1

790

SP200

200

133

290

6.5/11

1.1

830

SP250

250

166

390

6.5/11

1.1

860

Tab. 1.3 - Tecnical specifications SP 80R-100R-130R-160R-200R-250R

Model

Kneading capacity

Flour capacity

Bowl volume

Spiral motor

1th/2th speed

Bowl motor

Weight

Lt.

SP80R

130

3.5/5.2

0.75

564

SP100R

100

160

3.5/5.2

0.75

565

SP130R

130

200

3.5/5.2

0.75

600

SP160R

160

106

250

4.5/7.5

1.1

795

SP200R

200

133

290

5.9/10.3

1.1

815

SP250R

250

166

390

5.9/10.3

1.1

870

1.5 RELEVANT REGULATIONS

The machine has been designed and manufactured in accordance with the Machinery Directive 2006/42/CE

and the following standards:

-UNI EN ISO14121-1: Safety of machinery

-UNI EN ISO12100: Safety of machinery - General principles for design

-UNI EN ISO13857: Safety distances

-UNI EN 349:2008: Minimum gaps to avoid crushing of parts of the human body

-IEC60204-1 Ed. 6.0: Electrical equipment of machines

-EN 453: Food Processing Machinery - Dough Mixers

1.6 OPERATING AREA

In the normal working conditions and to have the best exploration of the potentiality of the machine, the

operator needs the area represented in Pict. 1.2

Pict. 1.2: Operating area

1.7 SAFETY AND HEALTH WARNINGS

Although the machine is built in conformity to the required security rules regarding electrical, mechanical and

hygienic regulation it can be dangerous if:

Used in case and condition different to those described by the manufacturer.

Manomission of the protection and of the safety devices.

Innattention to the instruction of: Installation - Functioning - Usage - Maintenence.

In particular:

Do not use the machine in humid, wet or nadly lit environments, close to inflamable liquids or gas.

Keep away from children and non authorized personnel.

Only utilize the machine with the correct voltage. Normal usage gives better results.

Dress in adequate way. Do not wear hanging clothes or any items which can be caught in the machine.

Use non-slip shoes. For hygiene and safety keep your hair tied back and wear protective gloves.

Protect the cable. Do not pull the cable to extract the plug. Do not leave the cable near high

temperatures, sharp objects, water or solvents.

Take the plug out. When the machine is not in use, before cleaning, maintenance and moving it.

Check that the machine is not damaged. Before using the machine carefully check that all security devices

are working. Check that: the mobile parts are not blocked, there are not any parts damaged, all the parts

have been set up correctly and all the conditions that could influence the regular functioning of the

machine are in working order.

Repairing the machine by qualified personnel. The repairs can only be done by qualified people, using

original spare parts.

The manufacturer declines any responsibility for damages to people, animals or things caused by the non –

observance or non-respect of instructions s for installation, use and maintenance contained in this manual.

1.7.1 POWDERS RISK

During the loading operations of the dry products in the bowl or during the normal working some hanged

dusts can be determined (for example flour dust).

The ingredients and the packaged products must be handled with care, reducing at minimum the height over

the bowl from which they are poured.

The packages must be opened with care in the bowl inferior part to promote the flour dust release in the less

possible time.

During the flour loading and during the machine functioning normal cycle, a suction centralized system

must be prepared and functioning, placed in the machine superior part.

In any case, against the residual risk due to the lacked functioning of the suction system, the operator and

the maintenance man besides to be adequately informed and trained, every time that approach in the working

zones, must use respiratory ways protection devices, as for example anti dust respiratory masks or other

suitable devices.

Besides, the working must be immediately interrupted and the internal maintenance service must be activated

to function the suction system.

The same individual protection devices must be used from the operator and from the maintenance man when

perform the machine cleaning operations.

1.7.2 SAFETY DEVICES

The machine is equipped with the following safety devices:

Safety guard which prevents access to the bowl during the work process

Emergency stop button

A microswitch which acts by stopping the machine during operation if the safety grill is lifted

Safety guard for the electrical system

1.8 SERVICE AND SPARE PARTS

For questions on service and spare parts please contact your local dealer and state the following information

(see data plate):

•

Type of machine

•

Year of production

•

Reference number of the required piece as indicated in the drawing enclosed).

Use only genuine spare parts.

1.9 DEMOLITION OF THE MACHINE

In case of dismantling and demolition of the machine, the pieces which the machine is made of, do not present

any kind of danger that necessitates any particular caution. To facilitate the recycling process, you must

separate the different parts according to material type and provide the scrapping in compliance with the

existing laws and regulations.

CHAPTER 2. INSTALLATION OF MACHINE

The machine should be installed in a well-ventilated room protected from dust and direct contact with

atmospheric agents.

The machine must remain packed until the final installation at the place of employment.

2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE

The environmental conditions in which the machine must be installed must follow these characteristics:

-Temperature:+5/+40° C, with the average temperature not exceeding 35°C over a period of 24 hours.

-Relative humidity: from 30% to 95% in the absence of condensation

-Water and heat sources at safe distance from the machine

-Well-dimensioned flat and stable surface

2.2 TRANSPORT AND HANDLING

The machine is delivered completely assembled and packaged with a fumigated wooden case and and fixed

onto a wooden-pallet.

Transport and handling of machine must be carried out under safety conditions using appropriate means of

transport.

To lift and handle the pallet or the case use a suitable fork lift truck; the lifting forks are to be introduced in the

pallet as shown in Pict. 2.1 and 2.2.

Separate the different materials according to material type and recycle them in accordance with relevants

legislations.

Pict. 2.1

The machine is placed onto a wooden-pallet

(Pos.1) and it’s locked by a locking device (Pos.2)

and two threaded bars Pos. 3

The lifting forks are to be introduced in the

pallet as shown in Pict. 2.1 (Pos.4)

Pict. 2.2

Remove the docking device Pos. 2, introduce

the lifting forks Pos.4 as shown in Pict. 2.2 and

carefully lift the machine.

2.3 ADJUSTMENTS

After positioning in the selected area, adjust the front leveling feet Pos.51 Pict.2.3 with the3 lobe handwheel

Pos. 53 to get perfect leveling and then lock it by tightening the nut Pos. 52.

If the machine is unstable due to floor irregularity, adjust the support feet or wheels by inserting rubber pieces.

2.4 ELECTRICAL CONNECTIONS

The machine is equipped with connecting cable located on the back of the machine. It’s essential to mount a

normalised and polarised plug at the end of the cable.

Pict.2.3 : Installation

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali MECNOSUD Miscelatore

MECNOSUD

MECNOSUD IM Series Manuale utente

MECNOSUD

MECNOSUD IM Series Manuale utente

MECNOSUD

MECNOSUD IM 5-8 Manuale di istruzioni

Manuali Miscelatore popolari di altre marche

Bosch

Bosch GRW 9 Manuale utente

MULTIQUIP

MULTIQUIP Whiteman WM45E Guida

KitchenAid

KitchenAid KSM7581BZ0 Guida rapida

Jay-Lor

Jay-Lor 5050 Manuale utente

Sunbeam

Sunbeam FPSBSM210X Manuale utente

MULTIQUIP

MULTIQUIP Whiteman MC94S Guida

Thinky

Thinky ARE-250 Manuale utente

Midas

Midas XL4 Manuale utente

bianco

bianco PURO 4 Manuale utente

Paso

Paso DAG9200 Manuale utente

Sima

Sima SFX-9A Manuale utente

better chef

better chef IM-815WC Istruzioni per l'installazione

ALLEN & HEATH

ALLEN & HEATH GR1 Manuale utente

Lacor

Lacor 69083 Scheda tecnica

M-Audio

M-Audio Midiman SAM Manuale utente

Buffalo

Buffalo CP921 Manuale utente

Pentair

Pentair HYPRO Cleanload 3376-0870 Istruzioni operative

Cuisinart

Cuisinart SM50WHE Manuale utente