Meler STARBI Manuale utente
PATTERN
CONTROLLER
STARBIBI
INSTRUCTIONS
MANUAL
GLUING SOLUTIONS
MA-5151-ENG 151221
sw 4.0
HMI svn100
IO svn100
Published by:
Focke Meler Gluing Solutions, S. A.
P.I. Arazuri-Orkoien, c/B, nº3 A
E - 31170 Arazuri - Navarra - Spain
Tel.: + 34 948 351 110
e-mail: info@meler.eu
www.meler.eu
Focke Group
Edition December 2021
© Copyright by Focke Meler
All rights reserved. Its reproduction, diffusion or use by electronic or other
means of all or any part of this document without the express authorization of
its owner is strictly prohibited.
The specifications and information contained in this manual may be modified
without prior notice.
The official language of this manual is only the English language. The
remaining versions of the manual in other languages are mere translations
without any official value or efficacy. In case of discrepancies or contradictions
between the English version of the manual and any other version of the manual
written in another language, the English version will prevail.
MA-5151-ENG PATTERN CONTROLLER STARBITABLE OF CONTENTS
TABLE OF CONTENTS
1. SAFETY GUIDELINES 1-1
General 1-1
Symbols 1-1
Electrical components 1-2
Thermal components 1-2
Intended use 1-3
Limited use 1-3
2. INTRODUCTION 2-1
Description 2-1
Intended use 2-1
Basic terminology 2-2
StarBi series range 2-2
Mods of operation 2-3
Controller identification 2-3
Main components 2-4
Rear connections StarBi 4-6 Outputs 2-5
Lower connections StarBi 2 Outputs 2-6
Additional components to the installation 2-7
Applicators 2-7
Incremental encoder 2-7
Pressure regulator 2-8
Controller bracket 2-8
FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
3. INSTALLATION 3-1
Introduction 3-1
Installation requirements 3-1
Electrical consumption 3-1
Unpacking 3-2
Attaching the device 3-2
Electrical installation 3-2
Connection of the peripheral components (StarBi 4-6 Outputs) 3-4
1. Output for applicators 3-4
2. Input for Photocells 3-4
3. Input for encoder 3-5
4. Input for 0-10 V signal 3-5
5. Output for 0-10 V signal 3-5
6. Input for general inhibition and temperature OK 3-6
7. Error and status warning output 3-7
Description of I/O signal status 3-7
Additional configuration 3-8
Enable / disable temperature ok 3-8
Voltage activation time (PWM) 3-8
Connection of the peripheral components (StarBi 2 Outputs) 3-9
Location of the peripheral components 3-10
Photocell 3-10
Encoder 3-10
Pressure regulator 3-11
MA-5151-ENG PATTERN CONTROLLER STARBITABLE OF CONTENTS
4. USE 4-1
Start-up and automatic process 4-1
Change from RUNNING mode to STOPPED mode 4-2
Change from RUNNING mode to STOPPED mode by inhibit signal 4-2
Temperature OK 4-2
Status 4-3
Error 4-3
Operating anomalies 4-3
List of errors and anomalies 4-4
Screen navigation. User menu 4-4
General characteristics 4-4
Navigation icons 4-4
Interpretation of the screens 4-5
Save changes 4-5
Description of screens 4-6
Password management 4-26
‘Automatic shot blocking’ enabled 4-29
‘Automatic shot blocking’ disabled 4-29
Application for PC 4-30
5. MANTENANCE 5-1
General 5-1
Outside cleaning 5-1
Connection leads 5-1
Calibrate the screen 5-2
MA-5151-ENG PATTERN CONTROLLER STARBISAFETY GUIDELINES
1-1
1. SAFETY GUIDELINES
General
The information contained in this section applies not only to everyday
equipment operation, but also to any procedure carried out on it, whether for
preventive maintenance or in the case of repairs and the replacement of worn
out parts.
It is very important to observe the safety warnings in this manual at all times.
Failure to do so may result in personal injury and/or damage to the equipment
or the rest of the installation.
Before beginning work on the equipment, read this manual carefully, and in
case of any doubt, contact our Technical Service Center. We are available for
any clarification that you might need.
Keep manuals in perfect condition and within reach of personnel that use the
equipment and perform maintenance on it.
Also provide necessary safety material: appropriate clothing, footwear, gloves
and safety glasses.
In all cases, observe local regulations regarding risk prevention and safety.
Symbols
The symbols used on both the melter/applicator equipment and in this manual
always represent the type of risk we are exposed to. Failure to abide by a
warning signal may result in personal injury and/or damage to the equipment
or the rest of the installation.
Warning: Risk of electrical shock. Carelessness may produce injury or death.
Warning: Important information for the correct use of the system. May include
one or several of the previous hazards, and therefore must be kept in mind to
avoid damage and injury.
FOCKE MELER GLUING SOLUTIONS
1-2
SAFETY GUIDELINES
Electrical components
The system works with single-phase of a certain power. Never handle the
equipment with the power connected, as this may result in powerful electrical
shocks.
The installation must be correctly grounded.
The installation’s power cable conductors must match the required electric
current and voltage.
Periodically inspect the cables to check for crushing, wear and tear, as well as
to prevent tripping and falls as a result of their placement.
Although the system meets EMC requirements, it is inadvisable to use
devices that transmit high levels of radiation, i.e., mobile phones or soldering
equipment in their vecinity.
Thermal components
The controller maybe works in hotmelt sistems with temperatures that can
exceed 200°C (392°F). The equipment must be operated using adequate
protection (clothing, footwear, gloves and protective glasses) that completely
cover exposed parts of the body.
Keep in mind that, due to the high temperatures reached, the heat does not
dissipate immediately, even when the power (in this case, electric) source is
disconnected. Therefore, use caution, even with the adhesive itself. It may
remain very hot, even in a solid state.
In case of burns:
1. If the burn is the result of contact with melted adhesive, do not try to
remove the adhesive material from the skin. Do not try to remove it
once it has solidified either.
2. Cool the affected area down immediately with lots of cold and clean
water.
3. Seek medical attention as soon as possible either from the company’s
medical service or the nearest hospital. Provide the medical staff with
the Safety Information Sheet of the adhesive.
MA-5151-ENG PATTERN CONTROLLER STARBISAFETY GUIDELINES
1-3
Intended use
The equipment are designed to be used in the following conditions:
• Use of equipment with Focke Meler accessories.
• Installation of equipment according to the security regulations
currently in force and the instructions provided in this manual
(anchoring, electrical connection, hydraulic connection, etc).
• Use of equipment in non-explosive, non-chemically aggressive
environments.
• Use of equipment following the safety instructions indicated in this
manual, as well as on the labels accompanying the equipment, using
adequate means of protection during each mode of operation.
Limited use
The equipment should never be used under the following conditions:
• Use of equipment in environments where cleaning is necessary using
water jets.
• In potentially explosive atmospheres, aggressive chemical
environments or outdoors.
• Use or operation without adequate safety protection.
• If the person in question does not have the necessary training to use
the unit or to apply all of the necessary safety measures.
Note: Do not modify the equipment or use components that were not supplied
by Focke Meler. For any modification of a component of the equipment or part
of the installation, you must firstly consult the After-Sales Service
FOCKE MELER GLUING SOLUTIONS
1-4
SAFETY GUIDELINES
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