Merlin Overdrive Supplemento

MRC950EVO

ight Commercial Rolling Door Opener

Installation and Operating Instructions

Owners Copy: Please keep these instructions for future reference

This manual contains IMPORTANT SAFETY information

DO NOT PROCEED WITH THE INSTA ATION BEFORE READING THOROUGH Y

gomerlin.com.au

gomerlin.co.nz

IMPORTANT

* Chain reduction assemblies that may interfere with the safe and

proper operation of the OVERDRIVETM (MRC950EVO) must be removed.

* All hand chains must be removed prior to fitting the OVERDRIVETM

(MRC950EVO).

* DO NOT use Extension Poles with the OVERDRIVETM (MRC950EVO).

* The OVERDRIVETM (MRC950EVO) can be used on windlocked doors

based on the following conditions:

- door is professionally installed, correctly sprung and maintained to

manufacturerʼs instruction

- door size up to 18 m2

- product is only operated in normal conditions, not during adverse wind

conditions.

NOTE:

When installed on light commercial doors, the warranty covers the

replacement of the opener only. Merlin holds no responsibility for the

door or costs associated with the door in order to access the opener.

For warranty to be claimed in a light commercial application, proof

must be provided that the door has been serviced according the door

manufacturers requirements and that the door is spring balanced, is

operable by hand and opens and closes with no more than a maximum of

20 kgs of lifting weight.

CONTENTS PAGE

SA ETY INSTRUCTIONS . . . . . . . .1

CARTON INVENTORY . . . . . . . . . .2

TOOLS REQUIRED . . . . . . . . . . . .2

DOOR REQUIREMENTS . . . . . . . .2

PREPARE & TEST THE DOOR . .3-4

INSTALLATION . . . . . . . . . . . . . .4-5

CONNECT ELECTRIC POWER . . .5

ADJUSTMENT . . . . . . . . . . . . . . .6-7

INSTALL THE PROTECTOR

SYSTEM .....................8

WIRELESS PROGRAMMING . .9-10

BATTERY BACK UP . . . . . . . . .11-12

SPECIAL EATURES & WIRING .13

SPARE PARTS . . . . . . . . . . . . . . .14

ACCESSORIES . . . . . . . . . . . . . .14

DIAGNOSTIC CHART . . . . . . .15-16

TROUBLESHOOTING . . . . . . . . .17

MAINTAINING YOUR OPENER . .19

CARE O YOUR OPENER . . . . . 19

OPERATION O YOUR OPENER 19

SPECI ICATION . . . . . . . . . . . . . .19

WARRANTY . . . . . . . . . . . . . .20-22

The opener must not be used on a wicket

door (door within a door).

The rotector SystemTM must be used for all

installations where the closing force as

measured on the bottom of the door is over

400 N (40 kgf). Excessive force will interfere

with the proper operation of the safety reverse

system or damage the garage door.

After installation, ensure that the parts of

the door do not extend over public

footpaths or roads.

Install the wireless wall control (or any

additional wall control) in a location where

the garage door is visible, at a height of at

least 1.5 m and out of the reach of children.

Do not allow children to operate push

button(s) or transmitter(s). Serious personal

injury from a closing garage door may result

from misuse of the opener.

ermanently fasten the Warning Labels in

prominent places, adjacent to wall controls

and manual release mechanisms as a

reminder of safe operating procedures.

Activate opener only when the door is in

full view, free of obstructions and the

opener is properly adjusted. No one should

enter or leave the garage while the door is

in motion.

Do not allow children to play near the door,

or with door controls.

If the supply cord is damaged, it must be replaced

by the manufacturer, its service agent or similarly

qualified persons in order to avoid hazard.

Disconnect electric power and battery to

the garage door opener before making

repairs or removing covers.

KEE THESE INSTRUCTIONS

WARNING

•Failureto comply with the following instructions may resultinserious personal injury or property damage.

• Read and follow all instructions carefully.

• The garage door opener is designed and tested to offer safe service provided it is installed and

operated in strict accordance with the instructions in this manual.

These safety alert symbols mean WARNING : A possible risk to personal safety or

property damage exists.

NOTE: If your garage has no service entrance door, a CM1702 outside quick release must be installed.

This accessory allows manual operation of the garage door from outside in case of power failure.

Keep garage door balanced.Do not let the

garage door opener compensate for a binding or

sticking garage door. Sticking, binding or

unbalanced doors must be repaired before

installing this opener.

Do not wear rings, watches or loose clothing

while installing or servicing a garage door

opener.Wear gloves and suitable protective

clothing where appropriate.

Frequently examine the door installation, in

particular cable, springs and mountings for signs

of wear, damage or imbalance. Do not use if

repair or adjustment is needed since springs and

hardware are under extreme tension and a fault

can cause serious personal injury.

To avoid serious personal injury from

entanglement, remove all ropes, chains and

locks connected to the garage door before

installing the door opener.

Installation and wiring must be in compliance

with your local building and electrical codes.

The safety reverse system test is very

important. Your garage door MUST reverse on

contact with a 40 mm obstacle placed on the floor.

ailure to properly adjust the opener may result in

serious personal injury from a closing garage

door. Repeat the test once a month and make

any necessary adjustments.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory

or mental capablities, or lack of experience and

knowledge, unless they have been given

supervision or instruction concerning use of the

appliance by a person responsible for their safety.

Automatic Drive - Keep away from the area of

the door as it may operate unexpectedly.

This opener should not be installed in a damp

or wet space exposed to weather.

START BY READING THESE IM ORTANT SAFETY INSTRUCTIONS

1. Instruction manual (this document)

2. Stop collar

3. Clamp bracket

4. Release handle, cord and risk of entrapment card

5. Transmitters (2)

6. Wireless wall button

7. Hardware bag

8. Clamp plate

9. Warning label and risk of entrapment label

10. Battery back up

CARTON INVENTORY

(or work platform,not shown)

TOOLS REQUIRED

1. Ladder or work platform (not shown)

2. Adjustable wrench for U-bolts already installed

on the door

3. 8mm socket, 10mm socket and 13mm extended

socket and socket wrench

4. 300mm socket extension (for minimum side-room

installations)

5. Drill and 5.5mm drill bit

6. Philips-head screwdriver

7. Marker pen

8. Hoist or similar device to safely lift & support door

(not shown)

DOOR REQUIREMENTS

Ensure that there is at least 45 mm from the edge of the curtain to the edge of the bracket. If the roller door

drum is on the edge of the curtain or is a smaller diameter, additional clearance may be required. ( Ensure

there is a power point near the opener.)

95mm

Minimum distance from

edge of curtain to edge of

door bracket 45mm

Alternate

clamping method

(Onto Axle only)

Preferred clamping

method

(Direct to Wall

Bracket)

The maximum allowable door height is 5.5m (light commercial door) with a maximum curtain area of 25m² (door

height in metres multiplied by the width in metres). The door must be of continuous corrugated sheet construction,

spring balanced & of a mass not exceeding 250kg. Door axle diameter must not exceed 35mm.

TESTING THE DOOR

Complete the following test to ensure your door is well

balanced, and not sticking or binding:

• Disable all locks and remove any ropes connected to the

door.

• Lift the door to about halfway and then release it. The

door should remain spring balanced.

• Raise and lower the door to determine if there are any

sticking or binding points (20 kgf is the absolute maximum

allowable to raise or lower the door in any position).

• If your door does not hold in place or the door binds, sticks

or requires excessive force to move, call a qualified door

technician before installing the opener.

Non opener side Opener side

• Install the stop collar on the opposite end to where

the opener is to be installed.

• it the stop collar hard against the boss of the door

drum. Ensure the U-bolt holding the door shaft to the door

bracket is tightly secured.

INSTALLING THE STO COLLAR

SAFETY CHECK!

Is the stop collar

installed?

YES: proceed to the next

step

NO: install the stop collar

before proceeding

INNING THE DOOR

Note: A ballooning door may delay the safety reversal

response and can compromise door security.

• To remedy any ballooning place self tapping metal screws

or rivets where the curtain leaves the roll. Secure these

through the curtain into the drum wheel at each end of the

roll.

• After determining the correct fastener location as shown, lift

the door approximately half a turn from the closed position

to allow access for drilling.

ree curtain Ballooning Add fasteners here

Door closed Door can be

lifted Door secure

Note: When installed on light commercial doors, the warranty covers the replacement of the opener

only. Merlin holds no responsibility for the door or costs associated with the door in order to access

the opener. or warranty to be claimed in a light commercial application, proof must be provided that

the door has been serviced according the door manufacturers requirements and that the door is

spring balanced, is operable by hand and opens and closes with no more than a maximum of 20 kgs

of lifting weight.

To disengage the opener

Pull the release cord down firmly,

(opener will make a clicking noise).

To re-engage the opener

Pull the release cord down firmly,

(opener will make a clicking noise).

Disable all locks and remove any ropes connected to the door.

Take care when operating the manual release as an open door may fall rapidly due to weak or

broken springs, or being out of balance.

O ERATING THE MANUAL RELEASE

Pull down

FIRMLY

click

Release cable

Rope

Manual release

warning label

Release handle

Overhand knot

DOWN Arrow

button

UPArrow

button

Learn

button

Learn Limits

button

• Thread one end of the rope through the hole in the top

of the red release handle so that “NOTICE” reads

right side up as shown.

• Secure with an overhand knot at least 25mm from the

end of the rope to prevent slipping.

• Thread the other end of the rope through the loop of

the manual release cable.

• Adjust rope length so the handle (when installed) will

be no higher than 1.8 m above the floor. Secure with

an overhand knot.

NOTE: Final adjustment of handle height should be

completed after the opener is installed. If it is

necessary to cut the rope, heat seal the cut end to

prevent unravelling (refer section 13).

THE RELEASE HANDLE & CORD

LEFT / RIGHT HAND INSTALLATION

LE T

(handing must be

changed during limit

setting, section 11)

RIGHT

(factory

default

setting)

Inside looking out

INSTALLATION ROCEDURE

NOTE: The opener can be installed on either side

of the door. The following instructions are for

RIGHT HAND INSTA ATIONS (as illustrated i.e.

inside the garage looking out). For left hand

installations, reverse the instruction terminology

(eg EFT for RIGHT etc).

Preparation:

• Place the opener in manual release mode (refer

section 8).

• Open the roller door fully. or safety, tie a rope

around the door.

• Ensure the door axle U-BOLT and door mounting

bracket on the left hand side (non opener side) are

securely fastened.

• Support the door with a door stand or similar device

to safely support the door.

• Mark the position of the door shaft on the right hand

door bracket (for reassembly purposes).

• While the door is supported, remove the right hand

axle U-Bolt and door mounting bracket from the wall.

Install the opener:

• Slide the opener over the door axle and engage the

drive legs into the door drum wheel, either side of a

spoke.

• Refit the door mounting bracket to the wall. If the

door bracket needs to be relocated due to opener

width, refer section 3.

• Clamp the opener on the door axle and door bracket

in the marked position using the clamp assembly

supplied (tighten to 25 – 28 Nm).

• If side room exceeds 95mm clamp independently to

the door axle as illustrated in section 3.

• Remove all ropes and the support stand.

• Check the operation of the door in manual mode by

raising and lowering by hand. It should operate

smoothly without sticking or binding. The disengage

handle should already be attached less than 1.8 m

above the floor (refer section 7).

Connect the power:

• Position the power cable away from the door curtain

and any moving parts.

• Plug the opener into a nearby power point and turn

ON.

• The opener courtesy LEDs should turn ON.

• The opener must now be programmed for:-

• DOOR TRAVEL LIMITS (Section 11)

• RIGHT OR LE T HAND OPERATION (Section 11)

• ORCE SETTING (Section 11)

Door stand

Rope

Tighten to

25-28 Nm

Do not allow people to walk under or

around the door during the installation

process as serious injury can occur.

Door stand

Rope

SETTING THE LIMITS FOR RIGHT OR LEFT HAND O ERATION AND FORCE

Travel limits set how far your door goes up and down. Your opener must be configured correctly for right or left

hand installation to operate correctly, if not the door will rotate in the reverse direction.

NOTE: The OVERDRIVETM (MRC950EVO) opener is factory configured for right hand installation.

Press and hold

until

FLASHING

LED

Press & release to accept

selected hand.

If required: Use DOWN button to adjust

Press and hold to drive

door up to open

Press and hold to drive

door down to closed

If required: Use UP button to adjust

Activate door to open

Close the door to test limits

Orange

LED ON &

Courtesy LEDS

on Dim

Motor will make a click &

FULL BRIGHT courtesy

LEDs will turn on

Right bank

will light up

(IF REQUIRED)

To change

press and hold

until correct

bank lights up

Left bank

will light up

for Left hand

installation

Click

Press & release to set the

UP limit

Press & release to set the

DOWN limit

The opener will operate during this procedure. Make sure the door is clear of obstruction.

Ensure your hands are away from any moving parts before activating the door.

Setting right or left hand operation:

• Ensure the door is positioned halfway and the opener

is engaged.

• Turn the power ON. After 2 seconds the Courtesy

LEDs will turn on.

• Press and hold the black (Limit) button until the

orange indicator LED starts flashing, and then

release. Either right or left courtesy LEDs will light

up.

• or right hand installations, the right side bank of

LEDs must light up, and for left hand installations,

the left hand bank must light up.

• If the incorrect bank of LEDs is illuminated, simply

press the Yellow learn button until the opposite bank

lights up.

• Press and release the Black limit set button to

accept hand. UP button will flash.

Setting the open (UP) limit:

• Press and hold the “UP” button, until the door

reaches the desired open position, and then release.

You can adjust the door by using the DOWN button

and UP button to adjust as necessary. Make sure

there is enough room for your vehicle to pass under.

• Press and release the Black limit set button to

acknowledge the Up position.

• Courtesy light flashes twice and DOWN button will

flash.

Setting the bottom (DOWN) limit:

• Press and hold the “DOWN” button until the door

reaches the desired closed position. If the door

closes too hard against the floor, use the UP and

DOWN button to adjust.

• Press and release the Black limit set button to

acknowledge the down position.

• Courtesy light flashes twice and UP button will flash.

Setting the FORCE:

• Press and release the UP button. The door will travel

to the UP limit and the DOWN button will flash.

• Press and release the DOWN button. The door will

travel to the DOWN limit.

• The indicator LED will stop flashing indicating the

force has been learned.

NOTE: The courtesy EDs will go out after 2.5

min.

• The door must travel through a complete cycle, UP

and DOWN, in order for the force to be set properly.

If the opener cannot open and close your door fully,

inspect your door to ensure that it is balanced

properly and is not sticking or binding.

Once you have completed your installation and

successfully carried out the safety reverse system test

(outlined above), install the warning labels provided

with your opener as shown.

The risk of entrapment label must be installed

adjacent to the release handle at a height of less than

1.8 m from the floor.

If required, use an eye bolt or hook (not included) to

guide the release handle rope.

The WARNING label must be installed in a prominent

place near any fixed control.

Any fixed wall control or wireless door control must be

mounted at a height of no less than 1.5 m out of the

reach of children.

Ensure the manual release instruction card is attached

to the rope as detailed in section 7.

Read the safety instructions (page 1) for further details

concerning safety.

FIXING WARNING LABELS

Operate the door in the down direction. The door must

reverse upon contact with the obstacle. If the door

stops on the obstacle, remove obstacle and repeat

limit and force setting (refer section 11).

Repeat test of the safety reverse system.

40mm Test obstacle

40mm

TESTING THE SAFETY REVERSE SYSTEM

The safety reverse system test is important.

The door must reverse on contact with a

40 mm obstacle laid flat on the floor. Failure

to properly adjust the opener may result in serious

personal injury from a closing door.

STANDARD INSTA ATION COMP ETE

NOTE: This accessory must be used for all

installations where the closing force as measured

on the bottom of the door is over 400 N (40 kgf).

After the opener has been installed and adjusted, the

Protector System™ accessory can be installed.

Instructions are included with this accessory.

The Protector System™ provides an additional

measure of safety against a small child or animal

being trapped under a garage door. It uses an infra-

red beam, which when broken by an obstruction,

causes a closing door to open and prevents an open

door from closing and is strongly recommended for

homeowners with young children.

Red LED

MUST BE ON Red LED

MUST BE ON

IR Beam IR Beam

IR Beams must be installed

to detect a 100 mm high

obstacle at any point along

the floor.

SAFETY FIRST!

Whilst Chamberlain have engineered safety features into your garage door opener, we urge you

to consider fitting IR Beams to your new garage door opener. In many countries these devices are

compulsory to assist in preventing serious injury or property damage. For your own peace of mind

and the safety of others please install this inexpensive safety device.

Door may operate unexpectedly, therefore do not allow anything to stay in the path of the door.

INSTALL THE ROTECTOR SYSTEM™ (IR BEAMS) O TIONAL ACCESSORY

Timer to close feature (TTC)

The Timer-to-close feature allows the door to automatically close after a specified time period. Prior to the door

closing, the garage door opener lights flash for 8 seconds before the door begins to close.

If the door encounters an obstruction while closing, the opener will make a second attempt to close the door. If

an obstruction occurs on the second attempt, the garage door opener will open, stop and WI NOT close until

the obstruction has been cleared and the opener has been operated again.

NOTE: The Protector SystemTM MUST be installed and operating for 5 minutes to enable this feature.

Installing and adjusting:

• Turn the opener off

• Install the Protector SystemTM using the brackets, wires and instructions provided with the product. Twist the

two white (only) wires together and terminate them into the white (2) terminal. Twist the two white/black wires

together and terminate them into the grey (3) terminal.

• Turn the opener on

With the door at the down limit, press and hold DOWN

arrow until orange LED starts blinking.

Yellow LEARN button is used to cycle through the

TTC settings:

1 x long blink = TTC O

1 x short blink = TTC 1 min

2 x short blink = TTC 5 min

3 x short blink = TTC 10 min

Press black rectangle button to set and exit.

Auto close is NOT recommended for households with young children.

12V DC

Down

Yellow

Learn

Button

Black

Learn

Button

ENAB ING THE PROTECTOR SYSTEM: ( actory default – IR beams are not enabled.)

With the Protector System installed, enabled the IR Beams using the following process.

• TURN O the mains power and ensure any battery backup is also disconnected.

• PRESS and HOLD both the UP and DOWN arrow buttons.

• TURN ON the mains power to the operator.

• HOLD both arrows until the courtesy lamp flashes TWICE and remains ON.

The Protector System is now activated. Checks IRs operate correctly.

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