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CONTENTS
SECTION 1
SUPPLIES PACKAGES...........................................................................................................................4
1.1 Standard Supplies.......................................................................................................................................5
1.2 Manifold......................................................................................................................................................6
1.3 Extended Supplies......................................................................................................................................6
SECTION 2
MAINTENANCE........................................................................................................................................7
2.1 Routine Maintenance..................................................................................................................................8
2.2 Disconnecting the Pistol..............................................................................................................................9
2.3 CG Spray Head –Checking Contact Tips.................................................................................................10
2.4 CG Spray Head –Complete Disassembly ................................................................................................12
2.5 CG Spray Head Reassembly....................................................................................................................14
2.6 Advanced Disassembly.............................................................................................................................16
2.7 Drive Unit Maintenance.............................................................................................................................22
SECTION 3
FAULT FINDING.....................................................................................................................................23
3.1 Pistol Troubleshooting ..............................................................................................................................24
3.2 Drive Unit Troubleshooting –Inverter Messages.......................................................................................26
SECTION 4
ILLUSTRATED PARTS LIST .................................................................................................................28
4.1 Pistol Overview.........................................................................................................................................29
4.2 CG Spray Head.........................................................................................................................................30
4.3 Gearbox & Terminal Blocks ......................................................................................................................32
4.4 Cover Plates & Wire Guides .....................................................................................................................33
4.5 Tensioning Components...........................................................................................................................34
4.6 Trigger Assembly......................................................................................................................................35
4.7 The Flywheel ............................................................................................................................................35
4.8 Push / Pull Wire Drive and Motor Assembly - Overview............................................................................36
4.9 Push / Pull Wire Drive and Motor Assembly –Explosion...........................................................................38
4.10 Recommended Spares Holding ................................................................................................................40
