METALpro MP9500 Manuale utente

OPERATIONS MANUAL

MP9500 Bender

4715 136th Avenue, Hamilton, MI 49419

(262) 679-0504

metalprocorp.com

More metal fabrication for your money

August 2022

MP9500 Bender More metal fabrication for your money

TABLE OF CONTENTS

Introduction.....................................................................1

Warranty .........................................................................1

Return and Refund Policy...............................................1

Safety .............................................................................2

Unboxing and Installation Process .................................2

Machine Description.......................................................3

Dimensions.....................................................................4

Capacity..........................................................................4

Specications .................................................................4

Hardware and Components............................................4

Bill of Material.................................................................5 - 6

Tube and Pipe Die Sets..................................................7 - 9

Leg Stand Assembly.......................................................9

Bender Head Assembly..................................................10

Hydraulic Installation ......................................................11

Bender Die Installation ...................................................12 - 13

Bending Tube and Pipe ..................................................14 - 16

Bending Instructions and Terminology............................16 - 18

Tube Usage ....................................................................19 - 20

Maintenance...................................................................21

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INTRODUCTION

This manual provides the information required for assembling, setting up, operating, and maintaining the MP9500 Bender. Included as

a part of this manual are a replacement parts lists and assembly illustrations to guide you.

Included in manual are the specications and capabilities of the Bender. If you have questions regarding the capabilities of the

MP9500 Bender for a new application or need assistance in determining tooling requirements, please contact us at:

Metalpro Corporation

4715 136th Avenue

Hamilton, MI 49419

(262) 679-0504

[email protected]

The rst several pages of this manual view safety and cautionary information. This safety section summarizes the design safety

elements, reviews WARNINGS, and lists the WARNING labels on the machine and accessories. It is your responsibility to understand

all WARNINGS.

Observe all WARNINGS and CAUTIONS during installation, operation, servicing, and maintenance of the MP9500 Bender.

WARRANTY INFORMATION

Metalpro Corporation (seller) will, within one (1) year from date of purchase replace F.O.B. the factory, any goods which are defective in

materials and/or workmanship provided the buyer, at the seller’s option, return the defective goods prepaid to the seller. Punches, dies,

and/or blades are warranted to be free of defects in materials and workmanship with thirty (30) days of purchase date.

This warranty does not apply to machines and/or components that have been altered, changed, modied in any way, subjected

to abuse, abnormal use, inadequate maintenance, and lubrication, or subjected to use beyond recommended capacities and

specications. In no event shall the seller be liable for labor costs expended on such goods or consequential damages. Seller shall

not be liable to purchaser or any other person for loss or damage directly or indirectly arising from the use of the goods, from any

representations or warranty of tness, or to waive any of the foregoing terms of sale, and none shall be binding on the seller.

This warranty is non-transferable.

RETURN AND REFUND POLICY

METALpro o󰀨ers a 1-year limited manufacturing warranty on all METALpro machines from manufacturing defects.

• The Buyer has 30 days from date of delivery to contact the Seller regarding a return

• All METALpro returns are subject to a 20% restock fee

• The Buyer is responsible for shipping item back to METALpro at 4715 136th Ave Hamilton, MI 49419 and providing pictures showing

condition of product before it ships

• The product needs to be in new/unused condition and be in original METALpro packaging for resale

• If not, Buyer is liable for cost to repair and repackage item additional to the 20% restock fee

• All returns are subject to METALpro’s inspection at time of delivery

Any questions or concerns please contact METALpro’s Customer Service at (262)-679-0504.

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SAFETY

To prevent serious bodily injury:

• Do not operate, install tooling, service, or adjust machine without proper instructions and without reading and understanding the

operations manual.

• Do not service the machine with the electrical power connected.

• Do not operate machine without all dies properly seated, pinned, and fastened.

• Do not loosen the lock nut tensioning to the sunbursts without rst disengaging the cylinder and rotating the sunbursts to

the “down” position. This is when the at edges are parallel to the oor (Figure 7 on page 13).

• Do not bend pipe or tubing without the feed cage properly positioned and secured.

• Do get help to install the large and heavy rotating dies

• Do stand clear of the pipe, tubing, and other material during the bending operation

• Do make sure that the sunburst pusher properly seats in the sunbursts during the bending operation.

SAFETY SUMMARY

• Wear approved eye protection when using the MP9500 Bender.

• Observe and follow the WARNINGS displayed on the MP9500 Bender and keep hands and clothing clear of all moving parts.

• The bending operation will cause the end of the tubing to rotate upward. Make sure there is clearance for this movement. Keep

your hands and clothing clear of the pipe as it is bent.

• Before doing any repairs on the MP9500 Bender, make sure it is unplugged.

• Any OSHA guarding requirements are the responsibility of the purchaser

UNCRATING, INSPECTION, ASSEMBLY, AND INSTALLATION

For assembly and installation, refer to the exploded views as well as the bill of materials.

• Using a forklift or pallet jack, move the crated MP9500 Bender as close as practical to the workstation where the Bender will be

assembled and installed.

• Uncrate the Bender.

• Make sure the instructional material and the packing list are preserved and that all components are accounted for prior to discarding

the shipping crate.

• Carefully inspect the Bender. Make sure all items listed on the packing list are present.

• If damage is discovered, report the nature of the damage to the carrier. Replace any damaged components before using

the bender.

• The installation site should be level.

• Tools required

– adjustable wrench

–  " wrench –  " socket

–  " socket –    " socket

–  " wrench –    " -  " hex or T-handle wrench set

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DESCRIPTION

The MP9500 Bender is a multipurpose rotary bending machine. The straightforward design allows for quick set-up and

ease of use.

Each size of tubing or pipe to be bent requires three die components, the rotating die, the stationary die and the moving die. The

rotating dies are cylindrical with a raised edge (for square tubing) or one, two or three half round grooves (for round tubing) around the

circumference. The stationary dies are rectangular blocks with a tapered rectangular groove (for square tubing) or one, two or three

half round grooves (for round tubing). The moving dies are also rectangular blocks with a rectangular groove (for square tubing) or one,

two or three grooves (for round tubing).

The moving die, which is held between the sunbursts by a hitch pin, grips and pulls the tubing through the stationary die as the

sunbursts rotate. The gripping is aided by set screws (square tubing) or set collars (round tubing and pipe). The rotation of the

sunbursts is caused by the extension of the cylinder rod. The stationary die keeps the tubing positioned as it is pulled to be formed.

The tubing is formed against the rotating die.

The MP9500 Bender is a single stroke machine. The foot switch controls stroke direction. When the foot switch pedal is held in

one direction, the bender cylinder rod will travel in that direction and will stop only if the pedal is released, or the maximum stroke is

reached. Note: Four strokes of the cylinder are required to bend the full 180 degrees.

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side plate

sunbursts

rotating die

(between sunburst)

moving die

(between sunburst)

foot switch

lower shelf

cylinder

motor, pump, valve

and reservoir

behind cover

control valve

(back side)

leg stand

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DIMENSIONS AND WEIGHT

Width: 40 Inches

Height: 66 Inches

Depth: 24 Inches

Weight: Approximately 325 lbs. and includes packaging

OPERATIONAL CAPACITY

Approximately 4 to 5 strokes per minute for the smallest pipe

Maximum force 12 Tons

BENDER CAPACITY

The MP9500 Bender easily handles a wide variety of professional, farm, and industrial production jobs. Using di󰀨erent dies, the

machine can bend  " up to 2" square tubing,  " to 2" round tubing and  " to 1 " pipe up to 180 degrees.

Call METALpro customer service to discuss specic requirements.

SPECIFICATIONS

Electrical Requirement 110V, 20 amp service

Hydraulic Power Self-contained, 2500 psi

HARDWARE AND COMPONENTS

Item Description Qty

42 -18 x  " carriage bolt ..............10

43 -18 lock nut ......................10

44    " at washer ......................10

45    -13 x 1 " hex head screw ...........4

47  " at washer ......................4

48  " lock nut .........................4

13  " x 3 " pin........................2

14  " die/sunburst install pin .............1

15  " x 6 " hitch pin with bridge pin .......1

60    -16 x  " hex head screw ............2

65  " at washer ......................2

95 cylinder hold clamp. . . . . . . . . . . . . . . . . . . 1

100    -11 x 4" threaded rod ...............2

Above items are packed in a bag

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Item Description Qty

Bender Head Assembly ....................1

(includes items 1, 2, 9, 10,11, 12, 24, 34,

35, 36, 37, 40, 41, 46, 53, 55, 56, 57, 58,

59, 60, 61, 62, 63, 64, 65, 66, 96, 97, 98,

99, 101, 102)

3 Sunburst ................................2

4 Front Panel..............................1

6 Lower Shelf .............................1

Upper Shelf Assembly .....................1

(includes items: 5, 7, 17, 18, 19, 20, 21,

22, 23, 25, 26, 27, 28, 29, 30, 31, 32, 33,

39, 41, 42, 43, 49, 50, 51, 52, 54, 55)

8 Leg (includes item 38) .....................2

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BILL OF MATERIAL

Item MP Number Description Qty

1 1004 bender head mounting plate .................1

2 1002 side plate ................................2

3 1003 sunburst .................................2

4 5062 front panel ...............................1

5 5061 reservoir cover ............................1

6 5057 lower shelf ...............................1

7 5058 upper shelf ...............................1

8 5059 leg .....................................2

9 1001 bottom plate ..............................1

10 1000 top plate .................................1

11 1007 tube gauge...............................1

12 1006 sunburst pusher ...........................1

13 1023  " x 3 " pin .............................2

14 1024  " die/sunburst install pin ...................1

15 1022  " x 6 " hitch pin w/bridge pin ...............1

24 1005 hydraulic cylinder (2" bore x 12" stroke) ........1

26 5051  " x 31" hydraulic hose assembly.............2

34 1010 3" diameter x    " Teon disc .................2

35 1025 3" diameter x    " urethane disc...............2

36 1026 spring guide ..............................2

37 1009 spring 1" od x 2 " lg........................2

38 5039 plastic end cap............................4

39 5022    -16 x 1" hex head screw ..................4

40 1013    -16 x 1 " hex head screw.................1

41 5023  " lock washer ...........................5

42 5031    -18 x  " carriage bolt ...................14

43 5032 -18 lock nut...........................14

44 5017    " at washer...........................10

45 5011    -13 x 1 " hex head screw .................4

46 7021    -13 x 1 at head screw ..................4

47 5012  " at washer ............................4

48 5065    -13 lock nut ............................4

49 7029    -20 x  " hex head screw ..................8

50 5038    -20 lock nut ...........................10

51 5037  " at washer ............................2

52 5036    -20 x 2" hex head screw ..................2

53 5018 -18 x  " hex head screw ................24

54 7031 -18 x 3" hex head screw..................4

55 5033    " lock washer ..........................28

56 1014  " x 4 " shoulder bolt......................1

57 1015  " x 3 " shoulder bolt. . . . . . . . . . . . . . . . . . . . . .1

58 1016    -11 lock nut ............................2

59 1019  " at washer ............................2

60 5025    -16 x  " hex head screw..................4

61 1020  " id x 2" od at washer ....................2

62 1018  " at washer ............................4

63 1027    -16 x 4" hex head screw ..................2

64 5019    -16 lock nut ............................2

65 5020  " at washer ............................4

66 1008 magnetic gauge ...........................1

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BILL OF MATERIAL (CONTINUED)

Item MP Number Description Qty

90 see pages 7 & 8 rotating die ...............................1

91 see pages 7 & 8 stationary die .............................1

92 see pages 7 & 8 moving die ...............................1

93 1028    -20 x  " socket head set screw.............2

94 5028    -16 x  " socket head set screw ............2

95 1029 cylinder hold clamp ........................1

96 1030 feed cage side plate........................2

97 1031 feed cage top plate ........................1

98 1032 feed cage roller pin ........................9

99 1033    -11 x 7 " threaded rod ...................2

100 1036    -11 x 4" threaded rod .....................2

101 1035 -18 x  " socket at head screw ............8

102 1034    -11 hex nut.............................6

6026 dual foot switch ...........................1

6062 pump/motor assembly 110V .................1

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TUBING DIE SET

Tube Size MP Number Description C/L Radius Min Wall Max Wall Weight

 ",  ",  " 9500  ",  ",  " round rotating die 3" .035/.049/.049 .187/.187/.187 20

9520  ",  ",  " round stationery die any 6

9540  ",  ",  " round moving die any 8

 ", 1" 9501  ", 1" round rotating die 3" .065/.083 0.187 19

9502  ", 1" round rotating die 4" .049/.065 0.187 36

9521  ", 1" round stationery die any 6

9541  ", 1" round moving die any 8

1", 1 " 9503 1", 1 " round rotating die 4" .065/.095 0.187 33

9504 1", 1 " round rotating die 5" .049/.083 0.187 53

9522 1", 1 " round stationery die any 5

9542 1", 1 " round moving die any 7

1 ", 1 " 9505 1 ", 1 " round rotating die 5" .065/.083 0.187 54

9506 1 ", 1 " round rotating die 6" .049/.065 0.187 80

9523 1 ", 1 " round stationery die any 6

9543 1 ", 1 " round moving die any 7

1 " 9507 1 " round rotating die 5" 0.109 0.187 80

9508 1 " round rotating die 6" 0.095 0.187 83

9524 1 " round stationery die any 6

9544 1 " round moving die any 7

1 " 9509 1 " round rotating die 5" 0.120 0.187 53

9510 1 " round rotating die 6" 0.109 0.187 79

9525 1 " round stationery die any 5

9545 1 " round moving die any 7

2" 9511 2" round rotating die 6" 0.120 0.187 76

9526 2" round stationery die any 5

9546 2" round moving die any 7

9720 Tubing die set 291

includes 9500, 9502, 9504, 9505 & 9508 round rotating dies

9520,9521,9522,9523,9524 round stationery dies

9540, 9541, 9542, 9543 & 9544 round moving dies

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PIPING DIE SET

Pipe Size MP Number Description C/L Radius Min Wall Max Wall Weight

 ",  " 9550  ",  " pipe rotating die 3" Schedule 40 Schedule 80 19

9551  ",  " pipe stationery die any 6

9552  ",  " pipe moving die any 8

 ", 1" 9553  ", 1" pipe rotating die 4" Schedule 40 Schedule 80 33

9554  ", 1" pipe stationery die any 5

9555  ", 1" pipe moving die any 7

1 " 9556 1 " pipe rotating die 5" Schedule 40 Schedule 80 54

9557 1 " pipe stationery die any 5

9558 1 " pipe moving die any 7

1 " 9559 1 " pipe rotating die 6" Schedule 40 Schedule 80 77

9566 1 " pipe stationery die any 5

9567 1 " pipe moving die any 7

2" 9565 2" pipe rotating die 7" 84

9568 2" pipe stationery die 4

9569 2" pipe moving die 6

9710 Pipe Die Set 233

includes 9550, 9553, 9556 & 9559 pipe rotating dies

9551, 9554,9557 & 9566 pipe stationery dies

9552, 9555, 9558 & 9567 pipe moving dies

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