MetaSystem ARCHIMOD 20 Istruzioni operative

ARCHIMOD

Operating and Maintenance Manual

Rev. September 2010

Code 5040275001

The original of this document is drawn up in the Italian language

Operating and Maintenance Manual

code 5040275001 Rev. September 2010

Index of Contents

GENERAL INDEX ........................................................ A

CERTIFICATION OF CONFORMITY....................... D

1. FOREWORD .......................................................... 1-1

1.1 Overview ........................................... 1-1

1.2 Purpose of the manual....................... 1-2

1.3 Where and how to keep the manual ... 1-2

1.4 Manual update................................... 1-2

1.5 Collaboration with the user ................ 1-3

1.6 Manufacturer ..................................... 1-3

1.7 Responsibilities of the manufacturer

and guarantee ................................... 1-3

1.7.1 Guarantee terms................................ 1-4

1.7.2 Extension of the guarantee and

maintenance contracts....................... 1-4

1.8 Copyright........................................... 1-4

2. TECHNOLOGICAL DESCRIPTION .......................... 2-1

2.1 ARCHIMOD®technology.................... 2-1

2.2 Features ............................................ 2-2

2.3 Models .............................................. 2-3

2.4 Technical specifications ..................... 2-6

2.5 Communication devices ..................... 2-11

2.5.1 RS232 serial ports ............................. 2-11

2.5.2 Relay interface .................................. 2-11

2.5.3 Logic level interface........................... 2-12

2.5.4 Communications slot ......................... 2-13

3. SAFETY PROVISIONS ............................................ 3-1

3.1 General notes.................................... 3-1

3.2 Symbols ............................................ 3-1

3.3 Reference standards ......................... 3-1

3.4 Definitions of ‘operator’ and

‘specialized technician’ ...................... 3-2

3.4.1 Qualification required to the operator . 3-2

3.4.2 Qualification required to the

specialized technician........................ 3-2

3.5 Individual protective gear................... 3-3

3.5.1 Gear to wear...................................... 3-3

3.6 Indications of danger in the work place 3-4

3.6.1 Indications on board the equipment ... 3-4

3.7 Residual risks .................................... 3-4

3.8 General warnings .............................. 3-5

3.9 Emergency interventions ................... 3-6

3.9.1 First aid interventions ........................ 3-6

3.9.2 Fire-prevention measures .................. 3-6

Operating and Maintenance Manual

code 504275001 Rev. September 2010

4. UNPACKING .......................................................... 4-1

4.1 Visual inspection................................ 4-1

4.1.1 Checking the equipment and

accessories supplied ......................... 4-1

4.2 Positioning......................................... 4-1

4.3 Positioning and unpacking ................. 4-2

4.4 Checking the contents of the pack ..... 4-3

4.5 Handling ............................................ 4-3

4.6 Storing............................................... 4-3

4.6.1 UPS................................................... 4-3

4.6.2 Batteries............................................ 4-3

5. INSTALLATION........................................................ 5-1

5.1 Safety rules and regulations .............. 5-1

5.2 Electrical connections ........................ 5-1

5.2.1 Safety recommendations ................... 5-2

5.2.2 Preliminary operations ....................... 5-2

5.2.3 Connecting the loads ......................... 5-2

5.2.4 Installing the ARCHIMOD®BATTERY. 5-3

5.2.5 Protections ........................................ 5-4

5.2.6 Earthing............................................. 5-4

5.2.7 Connecting the power supply............. 5-4

5.2.8 Wiring................................................ 5-5

5.2.9

Emergency Power Off (Remote E.P.O.) 5-6

5.3 Wiring diagrams................................. 5-7

6. CONFIGURATION AND START-UP.......................... 6-1

6.1 Input configuration............................. 6-1

6.2 Output configuration .......................... 6-1

6.3 Checks prior to switching on .............. 6-2

6.4 Starting procedure ............................. 6-2

7. CONTROL PANEL ................................................... 7-1

7.1 ‘Service Mode’ function...................... 7-2

7.2 Main menu and submenus ................. 7-2

7.2.1 UPS status ........................................ 7-3

7.2.2 UPS settings...................................... 7-5

7.2.3 Power Modules.................................. 7-7

7.2.4 Events ............................................... 7-9

7.2.5 Tools ................................................. 7-9

7.2.6 Turning the single output phases on

and off .............................................. 7-9

7.2.7 Shutting down the UPS ARCHIMOD . 7-9

8. DIAGNOSTICS ........................................................ 8-1

8.1 Luminous and acoustic signals .......... 8-1

8.2 Messages .......................................... 8-2

9. MAINTENANCE....................................................... 9-1

9.1 Introduction ....................................... 9-1

9.2 Preventive maintenance .................... 9-1

9.3 Periodical checks............................... 9-2

9.3.1 Preparing the UPS for maintenance.

Forced bypass mode ......................... 9-2

9.4 Hot-swap replacing of power modules

or adding new modules...................... 9-3

9.5 Preparing the UPS for maintenance in

the manual maintenance by-pass mode 9-4

9.5.1 Manual by-pass mode........................ 9-4

9.5.2 Replacing a power module or adding

new modules ..................................... 9-4

9.5.3 Exiting maintenance by-pass ............. 9-5

9.6 Installing/replacing battery boxes....... 9-5

Operating and Maintenance Manual

code 5040275001 Rev. September 2010

10. DISMANTLING ...................................................... 10-1

10.1 Disposing of the batteries .................. 10-1

10.2 Dismantling the UPS.......................... 10-1

10.3

Disposing of the electronic components

.. 10-1

11. TABLES .......................................................... 11-1

12. NOTES .......................................................... 12-1

Operating and Maintenance Manual

code 504275001 Rev. September 2010

Council Directives applied: 73/23/EEC amended with directives 93/68/EEC

89/336/EEC amended with directives 92/31/EEC

93/68/EEC

Standards to which conformity is declared: EN 62040-1-1, EN EN 62040-3

Manufacturer: Meta System S.p.A.

Address: Via Majakovskij, 10/b Reggio Emilia, Italy

Type of equipment: UPS

Models:

Year in which trademark was affixed:

The device was tested in the typical installation configuration and with peripherals

conforming to the aforementioned directives.

I, the undersigned, hereby declare that the device defined above meets the requirements

of the specified directives.

Reggio Emilia, 09/07/08 Ing. Cesare Lasagni

Technical Manager

2009

ARCHIMOD®20

ARCHIMOD®40

ARCHIMOD®60

ARCHIMOD®80

ARCHIMOD®100

ARCHIMOD®120

ARCHIMOD®BATTERY

62040-2

1-1

Operating and Maintenance Manual

code 5040275001 Rev. September 2010

Foreword

1. Foreword

1.1 OVERVIEW

Congratulations for having bought a Meta System S.p.A. UPS ARCHIMOD®product.

Thanks to UPS ARCHIMOD®unit your critical equipment will be protected by a

constant and reliable supply of power for years to come.

Meta System S.p.A. is based in Italy and specializes in designing and produc-

ing UPS units. The UPS ARCHIMOD®system is unique, modular and the last

generation of three-phase medium power UPS units.

Highly reliable, low running costs and excellent electrical performance are but

a few of the great features of this innovative UPS. Moreover, the criteria and

methods that Meta System S.p.A. uses for its design and production comply

with the strictest quality standards.

The product is, in fact, produced at an ISO14001 certified factory in full compli-

ance with the eco-design laws.

The UPS ARCHIMOD®system is made in compliance with the existing European

Community directives and with the technical standards that include their require-

ments as certified by the Declaration of Conformity issued by the Manufacturer

and enclosed with this manual.

This publication, simply defined ‘manual’ herein, contains all the information

for the installation, use and maintenance of the equipment specified in the

Declaration of Conformity.

This equipment will be referred to simply as ‘equipment’ or even ‘machine’ in this manual and is

manufactured by Meta System S.p.A. whose address can be found further on in this chapter.

The contents of this manual are intended for an operator who has already been instructed on

the precautions to be taken in relation to the presence of electricity.

The persons to whom this publication is addressed, normally defined ‘users’, are all those

people who, for their field of expertise, have the need and/or obligation to provide instructions

or work directly on the equipment.

These people can be the following:

- managers;

- heads of operating areas;

- department heads;

- operators directly concerned with transporting, storing, installing, using and servicing ma-

chines from the moment they are put on the market up to the day they are scrapped;

- direct private users.

The original text of this publication is in Italian and is the only reference for solving any inter-

pretation disputes related to the translation into other languages.

This publication is to be considered an integral part of the equipment supplied and, as such, must

be kept for future reference up until the equipment is definitively dismantled and scrapped.

1-2 code 504275001 Rev. September 2010

Operating and Maintenance Manual

Foreword

1.2 PURPOSE OF THE MANUAL

The purpose of this manual is to provide indications for using the equipment safely and to carry

out routine maintenance procedures.

Adjustments and extraordinary maintenance jobs are not dealt with in this manual as they are

reserved exclusively to the assistance technician who must observe to the technical and design

characteristics for which the equipment was made when working on it.

It is essential that this manual is read through but it is not a substitute for the expertise of the

technical personnel who must have had adequate preliminary training.

The intended use and configurations envisaged for the equipment are the only ones allowed

by the Manufacturer; do not attempt to use the equipment in disagreement with the indications

given.

Any other use or configuration must be agreed on beforehand with the Manufacturer in writing

and, in such a case, will be an enclosure to the manual.

For its use the user must also comply with the specific laws on work that exist in the country

where the equipment is installed.

Reference is also made in this manual to laws, directives, etc., that the user must know and

consult in order to fulfil the purposes established by the manual.

1.3 WHERE AND HOW TO KEEP THE MANUAL

This manual (and its enclosures) must be kept in a safe, dry place and always be available for

consultation.

We suggest making a copy and filing it.

If information is exchanged with the Manufacturer or assistance personnel authorised by the

former, please refer to the equipment’s rating plate data and serial number.

The manual must be kept for the equipment’s useful life cycle and, if necessary (e.g. damage

which prevents it being consulted even partially) the user must ask the Manufacture for a new

copy, quoting the publishing code on the cover.

1.4 MANUAL UPDATE

The manual reflects the state of the art at the moment the equipment was put on the market, of

which it is an integral part. The publication complies with the directives in force at such a date.

The manual cannot be considered inadequate if updates of standards or changes are made to

the equipment.

Any integration to the manual which the Manufacturer deems fitting to send to the users, must

be kept with the manual, becoming an integral part of it.

1-3

Operating and Maintenance Manual

code 5040275001 Rev. September 2010

Foreword

1.5 COLLABORATION WITH THE USER

The Manufacturer is available to its clientele to provide additional information and will take

into consideration any suggestions made to improve this manual to bring it even closer to the

requirements for which it was drawn up.

If the equipment is sold, which always includes handing over this operating manual,

the primary user must notify the Manufacturer, giving him the address of the new user

so the latter can be reached if there are any communications and/or updates deemed

indispensable.

META SYSTEM S.p.A. reserves the property rights of this publication and forbids the

total or partial reproduction of it without prior written consent.

1.6 MANUFACTURER

The equipment’s identification data are given on the ID plate.

Manufacturer:

META SYSTEM S.p.A.

Address: via Galimberti, 8

42124 Reggio Emilia - ITALY

Tel: +39 0522 364111

Fax: +39 0522 308382

email: [email protected]

1.7 RESPONSIBILITIES OF THE MANUFACTURER AND GUARANTEE

In order to use the guarantee supplied by the Manufacturer the user must scrupulously comply

with the precautions indicated in the manual and in particular:

- to always work within the equipment’s limits of use;

- to always carry out constant and accurate maintenance;

- to have persons use the equipment with proven capabilities and skill and adequately trained

for the purpose;

The Manufacturer declines all liabilities, direct and indirect, resulting from:

- disregard for the instructions and if the equipment is used differently to what is foreseen in

the operating manual.

- use by personnel who have not read and understood properly the contents of the manual;

- a use failing to conform to the specific laws existing in the country of installation;

- changes made to the equipment, software, operating logic that were not authorised by the

Manufacturer in writing;

- unauthorised repairs;

- exceptional events.

When the equipment is sold to a third party this manual has to go with it; if the manual is not

given to the new user then all purchaser rights are automatically invalidated, including guarantee

terms where applicable.

If the equipment is sold to a thirty party in a country of a different language it is the responsibility

of the original user to provide a true translation of this manual in the language of the country

where the equipment is going to be used.

1-4 code 504275001 Rev. September 2010

Operating and Maintenance Manual

Foreword

1.7.1 Guarantee terms

UPS ARCHIMOD®is supplied with a 12-month guarantee, limited to material defects of the UPS

and its components.

The instant an anomaly occurs on the product, contact the Meta System S.p.A. Technical

Assistance Centre who will provide all the instructions on how to proceed.

Do not return anything without prior authorisation from Meta System S.p.A.

Meta System S.p.A. will provide further instructions on how to proceed.

This guarantee is not valid if the UPS is not started by a correctly trained specialized techni-

cian.

This guarantee does not cover damages or losses caused by:

an incorrect use, abuse, negligence, carelessness, unauthorised repairs or changes, incorrect

installation, inadequate environment, accident, force majeure or inappropriate application,

atmospheric events, etc.

If, during the guarantee period the UPS is found not to conform to the characteristics and per-

formances described in this manual, Meta System S.p.A., at its discretion, will repair or replace

the unit (or its components).

All pieces repaired or replaced remain the property of Meta System S.p.A..

Meta System S.p.A. is not liable for costs such as: loss of profits or failed turnover, loss of

equipment, loss of data or software, complaints from third parties and so on.

Use of its products for life supporting applications is not one recommended

by Meta System S.p.A. because it is possible, and reasonable to foresee that an anomaly or

malfunction of the product can cause an anomaly in the life support device or significantly

compromise its reliability and effectiveness.

Meta System S.p.A. does not recommend using its products for the direct care of a sick person

and does not supply its equipment for use in any such application unless it receives written

confirmation that the risks of possible injury or harm have been minimised and that the customer

has assessed all the risks and takes full responsibility for all related consequences.

The UPS can contain batteries that must be recharged for a minimum of 24 hours every 6 months

if they are stored, in order to prevent being completely flat. Batteries that are completely flat for

any reason are not covered by the guarantee.

1.7.2 Extension of the guarantee and maintenance contracts

The standard guarantee can be consolidated in order to protect the UPS with a guarantee ex-

tension contract (maintenance contract). For more details please call the Meta System S.p.A.

Assistance Centre.

When the guarantee period is up it is possible to join a technical assistance programme by means

of a subscription of an extension contract that offers an optimum UPS maintenance service.

1.8 COPYRIGHT

The information in this manual must not be disclosed to third parties. Any duplication, total or

partial, not authorised in writing by the Manufacturer, obtained by photostatting, duplicating or

any other method, even electronically, violates the copyright conditions and can be persecuted

by law.

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