MGS HBM 15 Manuale utente
24.11.2014 / V 01.0-EN
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Reference : Hand-guided Milling Machine
Short Term : HBM 15
Documentation : starting with A0 -015-0001
Operating Manual
Hand-guided Milling Machine
HBM 15
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24.11.14 / V 01.0-EN
Imprint
Company: MGS –Milling & Grinding –Systems GmbH
Adresse: Schwalbenweg 2
66620 Nonnweiler-Braunshausen
Phone: + 9-(0)6873 / 6690021
Fax.: + 9-(0)6873 / 6690020
Mail: info@mgs-maschinen.de
Mobile: + 9 -(0)160-77 2 3
Internet: www.mgs-maschinen.de
Managing Director: Guido Schnur
Entry in Commercial Register: HRB 101 269 Amtsgericht Saarbrücken
VAT Identification Number: DE 291 965 79
Relevant chamber: Arbeitskammer des Saarlandes
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Subjet Page
Front page 1
Imprint 2
Table of content 3
Machine identification number 4
General afety information 5
Specific afety in truction 6
General Information 7
Component and intended u e 8
Technical data 9
Operating 10
Vibration mea urement 14
Duty-cycle 15
Setting and adju tment of bevel ize 16
Standard milling machine 17
Indexable cutting in ert for bevel 22
Indexable cutting in ert for radiu 23
Setting and adju tment of radiu 24
Operating of the machine 26
Schedule of maintenance 28
Service 29
Part li t - gear 33
Part li t - motor 35
Warranty condition 37
EC Declaration of conformity 38
Table of Content
24.11.14 / V 01.0-EN
Machine Identification
Number
Dear cu tomer,
You have decided in favor of a high-quality hand guided bevel milling machine
of type HBM 15, which will enable you to ea ily and rapidly do your beveling
work of a real high quality. To en ure that the machine i u ed afely and pro-
fe ionally we recommend you and your colleague to thoroughly read the e
operating in truction and to make the u er acquainted with the machine.
A careful handling of the machine will prevent accident , reduce co t and im-
prove the quality of your work piece.
Before being packed and delivered to you, the machine ha been clo ely te ted
and checked. In order to be able to help you a fa t and efficient a po ible
we would a k you to kindly indicate the MGS machine identification number
in any ca e.
Thi number i to be found in the upplied operating manual and engraved on
the gearbox flange of the machine.
Machine identification No. : _______________________________
(regi tered)
Gearbox flange
(engraved)
We thank you for u ing our machine and wi h you alway the be t re ult
when working with our machine .
Your MGS –Team
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5. General Safety Information
Before u ing the machine, the operating manual and the afety information have to be
read in full and all in truction contained therein have to be followed. Safety in truc-
tion uch a DIN, VDE, CEE, AFNOR and further in truction valid in the country of u e
have to be trictly ob erved.
The e in truction cover the operating and handling of the machine including tool and
acce orie a well a machine maintenance.
Di regarding the e e tabli hed afety recommendation may cau e eriou hazard . It
mu t be garanteed that the machine operator ha clearly under tood the following
recommendation and that he ha acce to them at any time.
The tep given below mu t be taken by the operator in any ca e to avoid improper
handling of the machine or to prevent accident .
In tallation
•
The machine mu t only be connected to the voltage indicated on the machine'
label.
Danger to life from electrocution
•
Before tarting maintenance work di connect the machine from the power
plug. The machine ha to be unplugged and volt-free.
•
Before each u e check plug, cable and machine for ign of damage.
•
The machine mu t be kept dry and not u ed in damp location or humid envi-
ronment .
•
If u ed outdoor, the machine mu t be protected by a re idual-current circuit
breaker with a maximum tripping current of 30.
•
In ert plug only when machine i witched off. Di connect machine from power
plug after u e.
Mandatory working clothes
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Alway wear afety goggle , ear protection, protective glove and afety hoe
when working with the machine.
•
Wear tight-fitting clothe .
Safety Information
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6. Specific Safety Instructions:
Improper use can cause serious injury
•
Don't reach with your hand into working area.
•
Alway hold the machine with two hand .
•
Make ure you alway have a afe po ition when working with the machine.
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Never touch the milling head when the machine i running.
•
Do not u e the machine for overhead work.
•
The machine hould only be u ed for up-cut milling.
Risk of injury from metal chips
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Hot chip are ejected from the machine at high peed.
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U e impact protection.
Risk of injury from ejected indexable inserts
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U e only original MGS in ert and clamping crew .
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Tighten the clamp crew with 3 – 4 Nm torque.
Health risk in case of inhaling cutting oil
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Sufficient venting i e ential for working with cutting oil.
•
Do not inhale ari ing vapor .
Improper use can damage equipment and property
•
Risk of machine being damaged or destroyed.
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Do not lift or carry the machine by its power cable.
•
Make sure the cable is directed behind and away from the machine.
Do not pull the cable over sharp edges.
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Servicing and testing must be done by qualified personnel only.
•
Always use original MGS spare parts and accessories.
Safety Information
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7. General Handling
a. Security
b. Working Direction
U ing our hand guided milling machine , alway work
again t the direction of rotation of the milling head
('up-cut milling').
Thi mean to ob erve the working direction from
left to right in ca e of plate working tarting in front
at the top
and clockwi e in ca e of working on bore hole or
channel .
c. Bore Diameter or Inner Radius
In order to avoid a hooking of the cutting plate on
tarting the beveling of bore hole , the bore hole
hould alway be at lea t 1.5 fold of the guide
bearing.
In ca e of guide bearing of 45° milling machine the
bore diameter i thu 30 mm x 1.5 = 45 mm.
Con idering ufficient inner radiu for beveling of
inner radiu i al o very important for afe working!
General Information
For all maintenance machine mu t
be di connected from the
power upply y tem!
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8. Description of machine
1 Rear handle
2 Speed control
3 Motor
4 Front handle
5 Vernier cale
6 Guide
7 On witch with lock-out feature
8 Milling head with cutting in ert
9 Guide bearing
10 Set ring for height
adju tment
11 Height clamping
12 Height cale
13 Locking button
Intended use:
The hand guided edge milling machine HBM 15 i an electrically powered
machine for the working of work piece made of:
Steel, ca t teel, fine-grained teel, tainle teel,
aluminium, aluminium alloy , bra and pla tic
The machine i de igned for indu trial u e in indu try and mall trade.
• for preparing K, V, X and Y haped welding groove .
• for creating vi ible edge in plant, tool and mechanical engineering
• for edge rounding to prepare material for optimal painting or
• coating or a bump protection.
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5
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3
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8
10
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11
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Functional part
Intended u e
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9. Technical Data:
Edge Milling Machine
HBM 15
Supply voltage 110 / 230 V
Frequency 50/60 Hz
Input power 1800 W
Idle peed 1500-5600 rpm
Approximate weight 9.9 kg
Bevel width (material dependent)
aluminium 1-15 mm
teel 1-15 mm
tainle teel 1-10 mm
Minimum thickne of work piece 3 mm
Smalle t contour radiu
at 30° 26 mm
at 45° 23 mm
at 60° 27 mm
Smalle t bore diameter
at 30° 39 mm
at 45° 45 mm
at 60° 53 mm
Edge radiu 3— 4 mm
Subject to technical modifications and/or amendments by the manufacturer!
Technical Data
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Machine Operation
10. Changing the cutting tool
Overheated tools and milling head
Attention: burn hazard!
Alway wear protective glove when changing the cutting tool.
Attention!
A milling head conus is a precision bearing!
In order to prevent it from being damaged
always handle with greatest care.
Remove the axi with the guide
bearing by mean of the hex
key SW6 on locking the haft by
the locking button.
Then loo en and remove the ecure
crew of the cutting tool with the
hex key SW5 and take it off.
For all maintenance machine mu t
be di connected from the
power upply y tem!
Indice
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