MICA IL-640 Manuale utente

Manufacturer: ATEXOR OY

P.O.Box 89, FIN-60101 SEINÄJOKI

Tel: +358-207 343 250

Internet: www.atexor.com

IL-640

IL-640 EM

IL-6400

User Manual

Please read this manual carefully in order

to experience the full benefits of your lamp.

Please store the manual for later use.

USING THE LAMP

The charge of the lamp’s battery will be reduced when the lamp is stored. The lamp must be carefully

charged prior to use by using a MICA ILC4 charging stand. The battery will be charged from empty

to full in 6 to 12 hours, depending on the temperature and condition of the battery. A new battery will

reach its full capacity when it has been fully charged and discharged about ten times. The first

charging of a new lamp must take at least 12 uninterrupted hours!

OPERATING MODES

A pushbutton controls the functions of different lamp models as follows:

IL-640: LOW-POWER -> FULL-POWER -> OFF

IL-640 EM: LOW-POWER -> FULL-POWER -> OFF. If the lamp is in the charging stand and a power

failure occurs, the lamp is automatically lit at LOW-POWER.

IL-6400: LOW-POWER -> FULL-POWER -> OFF. Boost is available when the lamp is switched on.

IL-6400 is equipped with a “Boost” function which is activated by holding the button down. IL-6400 will

provide over 50% more light in Boost mode compared to FULL-POWER, but it is intended to be used

only briefly to prevent overheating. The function stays on for as long the button is held down.

IL-640 EM SAFETY LIGHT

The light will be automatically turned on when the lamp is in the charging stand and the charging

power is cut off (power failure, etc.). IL-640 EM is always automatically in safety light mode when

placed in the charging stand.

OPERATING TIMES

The operating time with a fully charged battery depends on the lamp model and the operating mode

used (see table).

MICA IL-640, IL-640 EM, IL-6400 User Manual

The series of red LEDs under the handle show the battery charge. If only one LED is on and/or

the lamp begins to flash approximately every 15 seconds, the lamp battery is almost empty (10–20

minutes remaining). The control electronics will automatically turn off the lamp prior to deep discharge

of the battery. In an emergency, the lamp can still be used for a short period of time, but the battery’s

service life will be reduced.

The operating time will become shorter as the battery ages. If the overall operating time remains clearly

below the values stated in the table even with a fully charged battery, the battery should be replaced.

TO BE TAKEN INTO ACCOUNT WHEN USING LAMP

In case of NiCd batteries, in order to guarantee the longest service life possible, the battery should be

discharged completely from time to time by leaving the lamp on until it automatically shuts off. Lamps

equipped with NiCd batteries should be discharged fully approximately once a month. This helps to

avoid the battery memory phenomenon that reduces operating time. Please note that you may not

install an NiMH battery in an NiCd lamp!

CHARGING AND STORAGE

Do not charge IL-640 & IL-6400 lamps in charging stands other than the new MICA ILC4. Older MICA

charging stands will not charge the lamp correctly, but can be upgraded to be suitable (contact your

dealer for more information). IL lamps should be stored in their stands while not in use. Please read

the charger manual as well!

CHARGING TIMES IL-640 NiMH 11 h IL-640 NiCd 7 h IL-6400 NiMH 11 h

MAINTENANCE

During the warranty period, components may be replaced by an authorized ATEXOR service agent

only. Only original ATEXOR spare parts may be used. Other procedures will invalidate the warranty.

IL-640 lamp disassembly and assembly

1. Unscrew the charging contacts on the bottom of the lamp (Pozidriv 2).

2. Unscrew the locking ring, remove the lens and seal.

3. Open the hex socket screw (3 mm hex key) and lift the reflector out.

4. Carefully disconnect the connector from the LED circuit board. Pay special attention to not touch

any of the 4 LEDs on the circuit board.

5. Open the Torx (T20 key) screws and remove the LED module.

6. Slide the carriage unit halfway out of the enclosure (if the carriage is stuck, tap the lamp gently

against the edge of a table) and disconnect the pushbutton connector. Pull the carriage completely

out of the enclosure.

7. Replace components as necessary and assemble in reverse order.

a. Avoid pinching any wires.

b. Be careful that the reflector does not come into contact with LEDs during assembly.

c. Carefully insert the o-ring seal back in the groove and then place the lens over the o-ring.

d. The locking ring should be tightened while in the charging stand in order to ensure sufficient tightness.

IL-640 NiMH

LOW POWER

FULL-POWER

IL-640 NiCd

16 h

5 h

IL-6400 NiMH

24 h

5 h

24 h

8 h

6 7

IL-6400 lamp disassembly and assembly

1. Remove the charging contacts on the bottom of the lamp (open Phillips screws).

2. Open the six hex socket screws (2.5 mm hex key) and remove the lens frame, lens and seal.

3. Open the hex socket screw (3 mm hex key) and lift the reflector out.

4. Open the six hex socket screws (2 mm hex key) and open the aluminum frame slightly and

carefully disconnect the black/red wire connector from the LED circuit board. Pay special attention

to not touch any of the 4 LEDs on the circuit board.

5. Slide the carriage unit halfway out of the enclosure (if the carriage is stuck, tap the lamp gently

against the edge of a table) and disconnect the pushbutton connector. Pull the carriage completely

out of the cover.

6. Replace components as necessary and assemble in reverse order.

a. Avoid pinching any wires.

b. Be careful that the reflector does not come into contact with the LEDs during assembly.

MICA IL-640

6 7

MICA IL-6400

Manual_IL-640_IL-640 EM_IL-6400_ENGL_5-2014_lowress

We reserve the right to make changes to

these user instructions without advance notice.

TERMS AND CONDITIONS OF GUARANTEE

A two-year guarantee from the purchase date is granted for the MICA lamp, covering any

manufacturing and material defects according to generally applicable terms and conditions of

guarantee. Please note that the guarantee period for the battery is six months. The guarantee

becomes void if the adjustment values of the electronics components have been changed or if any

components have been damaged in any other way. Under the warranty period, the lamp may be

serviced by an authorized Atexor service agent only. For maintenance repair, please send the lamp

and the charger stand as well as the purchase receipt with the product. Note! A new MICA lamp/

battery must be used or recharged within three (3) months of manufacture.

Pushbutton replacement

Note! The lamp must be disassembled before the pushbutton can be replaced.

1. Unscrew the four screws holding the switch cover plate in place.

2. Remove the cover plate and the rubber cover, and remove the switch from the inside of the cover.

3. Before reassembling, check that the rubber cover is intact, since its condition is crucial to

the ingress protection of the lamp.

SPARE PARTS

1 22002 Battery pack 9.0 Ah NiMH

22006 Battery pack 5.5 Ah NiCd

2 M00940 Charging contact assembly

3 16034 IL-640 lamp body NiMH

16035 IL-640 lamp body NiCd

16036 IL-6400 lamp body NiMH

4 MH0101_2 Switch cover assembly, black

NiMH lamps)

MH0101_1 Switch cover assembly, grey

(NiCd lamps)

5 M03356 Pushbutton assembly

6 M00895 IL-640 locking ring, black

(NiMH lamps)

M01264 IL-640 locking ring, grey

(NiCd lamps)

M02862 IL-6400 lens frame

ACCESSORIES

M11350 Red filter, plastic (IL-640)

M11351 Green filter, plastic (IL-640)

M11352 Orange filter, plastic (IL-640)

M11357 Diffuser filter, plastic (IL-640)

M11265 Flashlight stand (IL-640/6400)

M11266 Filter pouch (IL-640)

TECHNICAL SPECIFICATIONS

Light source: 4 x Cree LED

Battery: NiMH 6V or NiCd 6V

Operating temperature range: -20 °C ... +40 °C

Ingress Protection class: IP67

Dimensions: 215mm (L) x 120mm (W) x 125mm (H)

Weight: MICA IL-640 with NiMH battery 1.4 kg, with NiCd battery 1.3 kg

MICA IL-6400 with NiMH battery 1.6 kg

7 M01297_X Glass lens

8 21017 IL-640 LED module Cool

21018 IL-640 LED module CRI

21019 IL-6400 LED module Cool

21020 IL-6400 LED module CRI

9 M02867 IL-640 O-ring seal (1 pc)

10 MH0106_3 IL-6400 O-ring seals (2 pcs)

11 21013 IL-640 main circuit board

21014 IL-640 EM main circuit board

21015 IL-6400 main circuit board

12 16023 Reflector

13 M01193 Internal cassette assembly

14 M02673 Gore-Tex valve

35032 IL-640 screw set

35033 IL-6400 screw set

70705 IL shoulder strap

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