Miele professional PG 8536 Manuale utente

Operating Instructions

Laboratory Glassware

Washer

PG 8536

To prevent accidents

and machine damage

read these instructions

before

installation or use. M.-Nr. 07 890 492

en-US

IMPORTANT SAFETY INSTRUCTIONS.................................5

Function of the laboratory glassware washer..........................10

User profiles......................................................10

Guide to the lab washer ...........................................11

Electronic controls .................................................12

Display ..........................................................14

Context menu ....................................................16

Change the display language ........................................17

Change the operating level ..........................................18

Delay start .......................................................20

Current faults .....................................................22

Reactivate .......................................................22

Opening and closing the door ......................................23

Electric door lock ..................................................23

Opening the door with the emergency release ...........................24

Water softener ...................................................25

Setting the water softener ...........................................25

Reactivation display................................................25

Reactivating the water softener .......................................26

Filling the salt container ..........................................27

Inserting the salt container ........................................27

Reactivating the water softener ....................................28

Automatic mobile unit recognition...................................29

Spray arm monitoring .............................................30

Use ............................................................31

Loading the machine ...............................................31

Process validation .................................................31

Spring adapter water connection .....................................33

Height adjustable top basket.........................................33

Effects of Processing Chemicals ....................................36

Adding liquid detergents and neutralizers ............................41

Dispensing systems................................................42

Contents

Operation .......................................................44

Turning On .......................................................44

Reset button ...................................................44

Starting a program.................................................44

Program sequence ................................................45

End of program ...................................................45

Turning off .......................................................45

Cancel program...................................................46

Interrupting a program..............................................47

Process documentation ...........................................48

Maintenance .....................................................49

Routine checks ...................................................49

Cleaning the filters in the wash cabinet.................................50

Cleaning the spray arms ............................................52

Cleaning the control panel and glass door (optional) ......................53

Cleaning the exterior ...............................................53

Cleaning the wash cabinet ..........................................53

Cleaning the door seal..............................................53

Baskets and inserts ................................................54

Drying unit maintenance ............................................55

Frequently asked questions ........................................57

Cleaning the water intake filters.......................................58

After sales service ................................................59

INSTALLATION INSTRUCTIONS.....................................61

Installation ......................................................62

Electrical connection..............................................63

Plumbing........................................................64

Water connection..................................................64

Technical Data ...................................................67

Caring for the environment.........................................68

Contents

This machine conforms to current

safety requirements. However,

inappropriate use can lead to

personal injury and property

damage. Read the operating

instructions carefully before using

this machine.

Keep these instructions in a safe

place and pass them on to any

future user.

Use

~This machine is designed for

commercial use and for specialized

applications only, as described in these

Operating Instructions. Do not use for

purposes other than those for which it

was designed, as this could be

dangerous.

~This machine in intended for indoor

use only.

Please pay attention to the following

notes to maintain safe procedures.

~The machine should be

commissioned and maintained only by

a Miele Service Technician. Good

laboratory guidelines should be

followed. Repairs by unqualified

persons could be dangerous.

~Do not install the machine in an area

where a danger of explosion or freezing

may be present.

~Be certain this appliance is properly

installed and grounded by an

authorized technician. To guarantee the

electrical safety of this appliance,

continuity must exist between the

appliance and an effective grounding

system. It is imperative that this basic

safety requirement be met. If there is

any doubt, have the electrical system

checked by a qualified technician.

~A damaged or leaking machine is

dangerous. Disconnect the machine

from the power supply immediately and

contact Miele.

~Personnel operating the machine

should be trained regularly. Children

and untrained personnel must not be

allowed access to the machine or its

controls.

~Take care when handling liquids

such as detergents, neutralizing

agents, wetting agents and rinse aids.

These may contain irritant or corrosive

ingredients, acids or alkalis. Wear

protective gloves and goggles. The

manufacturer’s safety conditions must

be observed at all times.

IMPORTANT SAFETY INSTRUCTIONS

~The lab washer is only designed to

operate with water and the appropriate

processing chemicals. The machine

must NOT be operated with organic

solvents or flammable liquids. This may

cause an explosion or damage to

rubber and plastic components, which

in turn allows liquid substances to leak

out.

~The water in the machine must not

be used as drinking water.

~Do not sit or lean on an open door.

The machine could tip and be

damaged or cause injury.

~Be careful when sorting items with

sharp pointed ends. Position them in

the machine so that you do not hurt

yourself or create a danger for others.

~When using this machine regard the

high temperatures and be especially

careful not to scald or burn yourself.

When opening the door bypassing the

electrical lock, a danger of burning,

scalding and corrosion exist. Let mobile

units, inserts and cleaned items cool

before touching them. Any water which

may remain in containers will be very

hot and must be emptied into the wash

cabinet.

~If toxic chemical substances can

form in the wash water during

processing (e.g. aldehydes in the

disinfection agent), the door seal and, if

applicable, the function of the steam

condenser must be checked regularly.

In this event, opening the door of the

lab washer during a program

interruption is particularly hazardous.

~If you are exposed to toxic vapors or

processing chemicals, consult the

manufacturer's material safety data

sheets for emergency procedures.

~Mobile units, baskets, inserts and

the load itself must be allowed to cool

before removal. The dispensing parts

should also be drained of any residual

water.

~After drying with the drying unit,

open the door to allow the load, mobile

unit, baskets and inserts to cool down.

~Do not touch the heating element if

you open the door at the end of the

program. You may suffer burns even

several minutes after the program has

ended.

~Never clean the machine near or

with a water or high pressure hose.

~Before servicing, disconnect the

power supply by either removing the

fuse, unplugging the unit or manually

"tripping" the circuit breaker.

,Mount on non-combustible floors

only!

IMPORTANT SAFETY INSTRUCTIONS

The following points should be

observed to assist in maintaining

quality standards and to avoid

damage to the loads being cleaned.

~Only authorized persons may

interrupt a program, and only in

exceptional cases.

~Use of a chemical disinfectant at

moderate temperatures (for example

149°F / 65°C or lower) do NOT fulfill the

official requirements for disinfection

pursuant to FDA regulations. Always

note their specifications for handling,

application conditions and efficacy. The

operator is responsible for the use of

any such thermo-chemical processes.

~If the machine is being used for

disinfection ordered by the authorities,

the steam condenser and its

connections to the rinsing chamber and

outlet discharge must be disinfected

before any repair or exchange.

~Only use process chemicals that are

approved by their manufacturer for the

application involved. Any negative

effects on labware and the washer itself

are the liability of the chemical

manufacturer.

~Use only Miele approved cleaning

agents with this machine. Use of

unsuitable cleaning agents could

adversely affect the components of the

machine. Damages resulting from using

unsuitable cleaning agents are not

covered by the warranty.

~Pre-treating (e.g. with cleaning

agents), certain soiling and cleaning

agents with a chemical interaction, can

cause foam. For pre-treatment and/or

cleaning only use low-sudsing

detergents which have been approved

by Miele. Suds can have an adverse

effect on the operation of the machine.

~The process must be set so that no

foam escapes the wash compartment.

Escaping foam jeopardizes the safe

operation of the lab washer.

~The process must be checked

regularly in order to detect any

foaming.

~In order to prevent damage to the

lab washer and any accessories

through processing chemicals or dirt as

well as any interaction between them,

see "Effects of Processing Chemicals".

~When a chemical additive is

recommended, the manufacturer of the

machine takes no responsibility for the

effect of the chemical on the items

being cleaned.

~In critical applications where very

high requirements have to be met, it is

strongly recommended that all the

relevant factors for the process, such

as cleaning agent, quality of water, etc.

are discussed with the Miele

Applications Specialists.

IMPORTANT SAFETY INSTRUCTIONS

~If the cleaning result is subject to

particularly stringent requirements

(e.g. chemical analysis), a regular

quality control test should be carried

out by the user to ensure that the

required standards of cleanliness are

being achieved.

~The mobile units and special inserts

should only be used for their specific

application.

~Empty any containers or utensils

before arranging them in the machine.

~Do not allow any remains of acids,

solvents or corroding ferrous material,

and in particular hydrochloric acid or

chloride solutions to get into the wash

cabinet. Similarly avoid any materials

with a corrosive effect. The presence in

compounds of any solvents should be

minimal, (especially those in hazard

class A1).

~To avoid any corrosion damage

ensure that solutions or steam

containing hydrochloric acid do not

come in contact with the stainless steel

casing of the machine.

~After work on the mains water

supply, the water supply line to the

machine must be vented.

Machine components may otherwise be

damaged.

~Please follow the installation advice

in these instructions and the separate

Installation Instructions.

Using accessories

~Only Miele accessories should be

connected to this machine. Consult a

Miele Application Specialist on the type

and application of such equipment.

~Only Miele mobile units, modules

and inserts should be used. If

equipment from another manufacturer

is used, Miele cannot ensure the

cleaning results. Damage or injury

caused by this are excluded from the

warranty.

Please note the following symbols on

the machine:

Caution : See the Operating

Instructions!

Caution : Danger of electric

shock!

IMPORTANT SAFETY INSTRUCTIONS

Disposal of an old appliance

~When discarding an Industrial

cleaner, disconnect it from the power

supply and cut off the power cord.

For environmental and safety reasons

ensure the machine is completely

drained of any residual water and

cleaning agent. (Observe safety

regulations and wear safety goggles

and gloves). Make the door lock

inoperative or remove the door

completely, so that children cannot

accidentally shut themselves in. Make

appropriate arrangements for the safe

disposal of the machine.

Machines with a tank system: remove

the water from the tank before

disposing the machine.

SAVE THESE

INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

The Laboratory Glassware Washer is

designed for high-throughput,

centralized wash areas. This unit is

ideal for cleaning both large volumes of

small items, and difficult to clean large

items.

Typical applications include:

–laboratory equipment for research

and production,

–laboratory equipment for analytical

and preparation applications,

–microbiology and biotechnology

labware,

Labware can include anything from

evaporation dishes to centrifuge tubes.

In these operating instructions, the

general terms labware and glassware

are used to cover a range of laboratory

equipment and medical items.

For standardized results, it is preferable

to machine-wash lab instruments and

equipment.

The cleaning parameters should always

be optimally matched to the type of

soiling and labware involved.

The processing chemicals used also

should be matched to the particular

cleaning needs / analysis / analytical

methods involved.

The use of a suitable carrier (mobile

unit, module, insert etc.) is important to

ensure the adequate cleaning of

instruments and products.

User profiles

Users

For daily routine tasks, the operating

personnel must be introduced to the

basic functions and the loading of the

lab washer and should be trained

regularly. They need basic knowledge

of the machine-based processing of

medical devices.

Daily routine work is organized in

operating levels A and C.

Administrators

Advanced knowledge of the

machine-based processing of medical

devices is required for more complex

tasks such as program interruption or

program cancellation.

These tasks are completed in operating

level B.

Technical service

Further device-specific knowledge

regarding modifications of the cleaning

processes or adjustments to the lab

washer to specific accessories or the

conditions at the site is required.

Contact Miele for additional information

of the machine-based processing of

medical devices, the process

technology and applicable standards

and legislation.

Service tasks and validations are

completed in operating level D.

Function of the laboratory glassware washer

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