Miller GW-55C Manuale utente

Millerﬁ

August

1990

FORM:

OM-1541A

Effective

With

Style

No.

JK-48

MODEL:

GW-55C

GW-55P

OWNERS

MANUAL

IMPORTANT:

Read

and

understand

the

entire

contents

both

this

manual

and

the

power

source

manual

used

with

this

unit,

with

special

emphasis

the

safety

material

throughout

both

manuals,

before

installing,

operating,

maintaining

this

equipment.

This

unit

and

these

instructions

are

for

use

only

persons

trained

and

experienced

the

safe

operation

welding

equip

ment.

not

aliow

untrained

persons

instaii,

operate,

maintain

this

unit.

Contact

your

distributor

you

not

fuiiy

understand

these

instructions.

MILLER

ELECTRIC

Mfg.

Co.

Miller

Group

Ltd..

Company

P.O.

Box

1079

Appleton,

54912

USA

Tel.

414-734-9821

PRINTED

lJ.S.A

u-I-

LIMITED

WARRANTY

EFFECTIVE:

AUGUST

1990

U

This

warranty

supersedes

all

MILLER

warranties

and

exclusive

with

other

guarantees

warranties

expressed

implied.

LIMITED

WARRANTY



Subject

the

terms

and

conditions

hereof,

MILLER

Electric

Mfg.

Co.,

Appleton,

Wisconsin

war

rants

its

Distributor/Dealer

that

all

new

and

unused

Equipment

furnished

MILLER

free

from

defect

workmanship

and

material

the

time

and

place

delivery

MILLER.

warranty

made

MILLER

with

respect

engines,

trade

accessories

other

items

manufactured

others.

Such

engines,

trade

accessories

and

other

items

are

sold

subject

the

warranties

their

respective

manufacturers,

any.

All

engines

are

warrantied

their

manufacturer

for

two

years

from

date

original

purchase,

except

Deutz

engines

which

have

one

year,

2000

hour

warranty.

Exceptas

specified

below,

MILLERs

warranty

does

not

apply

components

having

normal

useful

life

less

than

one

(1)

year,

such

spot

welder

tips,

relay

and

contactor

points,

MILLERMATIC

parts

thatcome

contactwith

thewelclingwire

including

nozzles

and

nozzle

insulators

where

failure

does

not

result

from

defect

workmanship

material.

MILLER

shall

required

honor

warranty

claims

war

ranted

Equipment

the

event

failure

resulting

from

defect

within

the

following

periods

from

the

date

delivery

Equipment

the

original

user:

Arc

welders,

power

sources,

robots,

and

year

components

Load

banks

year

Original

main

power

rectifiers

years

(labor



year

only)

All

welding

guns,

feeder/guns

and

torches

days

All

other

MILLERMATIC

Feeders

year

Replacement

repair

parts,

exclusive

labor

days

Batteries

months

provided

that

MILLER

notified

writing

within

thirty

(30)

days

the

date

such

failure.

matter

general

policy

only,

MILLER

may

honor

claims

submitted

the

original

user

within

the

foregoing

periods.

the

case

MILLERs

breach

warranty

any

other

duty

with

respect

the

quality

any

goods,

the

exclusive

remedies

therefore

shall

be,

MILLERs

option

(1)

repair

(2)

replace-

mentor,

where

authorized

writing

MILLER

appropriate

cases,

(3)

the

reasonable

cost

repair

replacement

authorized

MILLER

service

station

(4)

payment

credit

for

the

purchase

price

(less

reasonable

depreciation

based

upon

actual

use)

upon

return

the

goods

Customers

risk

and

expense.

MILLERs

option

repair

replacement

will

FOB.,

Factory

Appleton,

Wisconsin,

F.O.B.

MILLER

authorized

service

facility,

therefore,

compensation

for

transportation

costs

any

kind

will

allowed.

Upon

receipt

notice

apparent

defect

failure,

MILLER

shall

instruct

the

claimant

the

warranty

claim

procedures

followed.

ANY

EXPRESS

WARRANTY

NOT

PROVIDED

HEREIN

AND ANY

IMPLIED

WARRANTY,

GUARANTY

REPRE

SENTATION

PERFORMANCE,

AND

ANY

REMEDY

FOR

BREACH

CONTRACT

WHICH,

BUT

FOR

THIS

PROVISION,

MIGHT

ARISE

IMPLICATION,

OPERATION

LAW,

CUSTOM

TRADE

COURSE

DEALING,

INCLUDING

ANY

IMPLIED

WARRANTY

MERCHAN

TABILITY

FITNESS

FOR

PARTICULAR

PURPOSE,

WITH

RESPECT

ANY

AND

ALL

EQUIPMENT

FURNISHED

MILLER

EXCLUDED

AND

DISCLAIMED

MILLER.

EXCEPT

EXPRESSLY

PROVIDED

MILLER

WRITING,

MILLER

PRODUCTS

ARE

INTENDED

FOR

ULTIMATE

PURCHASE

COMMERCIAL/INDUSTRIAL

USERS

AND

FOR

OPERATION

PERSONS

TRAINED

AND

EXPERIENCED

THE

USE

AND

MAINTENANCE OF

WELDING

EQUIPMENT

AND

NOT

FOR

CONSUMERS

CONSUMER

USE.

MILLERS

WARRANTIES

NOT

EXTEND

TO,

AND

RESELLER

AUTHORIZED

EXTEND

MILLERS

WARRANTIES

TO,

ANY

CONSUMER.

ERRATA

SHEET

After

this

manual

was

printed,

refinements

equipment

design

occurred.

This

sheet

lists

exceptions

data

appearing

later

this

manual.



AMENDMENT

SECTION

3

INSTALLATION

Add

Section

3-5.

CORROSION

PREVENTION

Prevent

corrosion

the

torch

and

cooling

system

following

these

guidelines:

not

allow

aluminum,

steel,

cadmium

plate,

soft

(lead)

solder,

zinc

materials

contact

the

cooling

fluid.

Metal

materials

contact

with

the

cooling

fluid

must

made

brass,

copper,

silver

solder,

300

Series

stainless

steel.

Use

only

good

quality

hoses

and

tubing

that

not

contain

carbon

steel

reinforcing.

Use

only

brass,

plastic,

stainless

steel

fittings.

Add

chlorine

bleach

the

coolant

system

eliminate

algae.

Add

1/2

oz.

(15

ml)

bleach

Radiator

and

Watermate

models

and

2A.

Add

oz.

(30

ml)

bleach

Coolmate

models.

Using

than

the

specified

amount

bleach

the

coolant

system

will

increase

corrosion

and

shorten

the

life

the

system.

operating

the

coolant

system

temperatures

below

freezing,

use

solution

ethylene

glycol

(Miller

Part

No.

128

705)

the

system.

Avoid

using

automotive-type

antifreezes

that

contain

anti-leak

compounds

which

could

block

torch

cooling

passages.

not

change

the

coolant

unless

becomes

discolored

contaminated.

Add

soft,

high

quality

tap

water,

deionized

water,

distilled

water

the

system

maintain

coolant

level.

Make

sure

all

electrical

connections

are

tight.

not

make

electrical

connections

with

connectors

made

different

metals.

AMENDMENT

SECTION

6

PARTS

LIST

Amend

Parts

List

follows:

Part

Replaced

No.

With

Description

Quant~y

7-35

...

082

366

....

141

936

STRAIN

RELIEF,

cable

flexible

(Eff

w/KB1

~First

digit

represents

page



digits

following

dash

represent

item

no.

SURE

PROVIDE

MODEL

AND

SERIAL

NUMBER

WHEN

ORDERING

REPLACEMENT

PARTS.

SECTION

SAFETY

PRECAUTIONS

AND

SIGNAL

WORDS

1-1.

GENERAL

INFORMATION

AND

SAFETY

1-2.

SAFETY

ALERT

SYMBOL

AND

SIGNAL

WORDS

General

The

following safety

alert

symbol

and

signal

words

are

Information

presented

this

manual

and

various

Ia-

usedthroughoutthismanualtocallattentiontoandiden

bets,

tags,

and

plates

the

unit

pertains

equipment

tify

different

levels

hazard

and

special

instructions.

design,

installation,

operation,

maintenance,

and

troubleshooting

which

should

read,

understood,

and

This

safety

alert

symbol

used

with

the

signal

followed

forthe

safe

and

effective

use

this

equipment.

words

WARNING

and

CAUTION

call

atten

tion

the

safety

statements.

Safety

The

installation,

operation,

maintenance,

and

trouble-

WARNING

statements

identify

procedures

shooting

arc

welding

equipment

requires

practices

which

must

followed

avoid

seri

ous

personal

injury

toss

life.

and

procedures

which

ensure

personal

safety

and

the

safety

others.

Therefore,

this

equipment

in-

CAUTION

statements

identify

procedures

stalled,

operated,

and

maintained

only

qualified

per-

practices

which

must

followed

avoid

minor

sons

accordance

with

this

manual

and

all

applicable

personal

injury

damage

this

equipment.

codes

such

as,

but

not

limited

to,

those

listed

the

end

Section



Safety

Rules

For

Operation

Of Arc

Weld-

IMPORTANT

statements

identify

special

instructions

ing

Power

Source

the

welding

power

source

Owners

necessary

for

the

most

efficient

operation

this

equip

Manual.

ment.



SECTION

INTRODUCTION

Table

2-1.

SpecifIcations

Ampere

Ratina

100%

Duty

Cycle

Wire

Diameter

Cable

Length

Cooling

Method

Weight



Net

Ship

55OAWithCO2

500

With

Aroon

Argon

MixedGas

Hard

Flux

Cored

Wire

0.035

3/32

in.

0.9-2.4mm

Aluminum

Wire

0.035-1/16

in.

0.9

1.6

ft.

(3.05

ft.

(4.57

Water

7-1/2

lbs.

(3.40

kg)

8-1/2

lbs.

(3.86

kg)



lbs.

(4.54

kg)

lbs.

(4.99

kg)



2-1.

DUTY

CYCLE

The

alpha-numeric

designation

refers

the

following:

The

duty

cycle

awelding

gun

the

percentage

aten



Gun

minute

penod

that

gun

can

operated

given

out

put

without

overheating

and

damaging

the

gun.

This

gun



Water

Cooled

rated

100%

duty

cycle

using

C02

shielding

gas

and

100%

duty

cycle

using

Argon

mixed

gas.

This



Ampere

Rating:

550

Amperes

means

the

gun

can

operated

continuously

550A

with

C02

shielding

gas

and

continuously

550A

with



Curved

Head

Tube

Argon

mixed

gas.

rated

amperage

ex-

ceeded,

the

duty

cycle

must

reduced.



Pistol

Grip

(Straight

Head

Tube)

CAUTION:

EXCEEDING

THE

RATED

DUTY

The

guns

are

ordered

for

specific

wire

size,

but

through

CYCLE

can

result

damage

the

gun.

minor

changes

parts

the

guns

may

be used

with

van-



not

exceed

rated

duty

cycle.

ous

wire

sizes.

2-2.

DESCRIPTION

aluminum

wire

used,

the

guns

with

ft.

(3.05

cables

are

recommended.

This

unit

water-cooled

semiautomatic

Gas

Metal

Arc

Welding

(GMAW)

gun.

This

gun

specifically

for

use

TheGW-55C

models

are

equippedwithatrigger

locklor

with

the

Gas

Metal-Arc

Welding

(GMAW)

process.

operator

comfort

during

tong

welds.

OM-1541

Page

SECTION

3-INSTALLATION

WARNING:

ELECTRIC

SHOCK

can

kill.



not

touch

live

elect

rica!

parts.



Shut

down

welding

power

source

and

wire

feeder,

and

disconnect

input

power

employing

lockouttagging

procedures

before

inspecting

installing

gun.

Lockout/tagging

procedures

consist

removing

input

power

plug

from

receptacle,

padlocking

line

disconnect

switch

open

position,

remov

ing

fuses

from

fuse

box,

shutting off

and

red-

tagging

circuit

breaker

other

disconnecting

device.

3-1.

SHIELDING

GAS

CONNECTIONS

(Figure

3-1)

Disconnect

the

gas

hose

from

the

barbed

fitting

the

wire

drive

assembly

the

wire

feeder.

Connect

the

gas

hose

from

the

wire

feeder

the

barbed

fitting

the

gun

cable.

3-2.

GUN/WIRE

FEEDER

CONNECTIONS

(FIgure

3-1)

Install

the

gun/feeder

connector

into

the

drive

assembly

the

wire

feeder

follows:

IMPORTANT:

The

wire

outlet

guide

provided

part

the

gun

assembly.

Loosen

the

gun/feeder

connector

securing

knob

the

wire

drive

assembly.

IMPORTANT:

Wire

guides

should

positioned

possible

the

drive

rolls

without

touching

them.

This

gives

wire

maximum

column

strength.

Insert

gun

into

wire

drive

assembly

until

gun/feeder

connector

stops

against

wire

drive

assembly.

Tighten

gun/feeder

connector

securing

knob.

3-3.

GUN

SWITCH

CONNECTION

(Figure

3-1)

Connect

gun

trigger

switch

into

TRIGGER

receptacle

wire

feeder

follows:

align

keyways,

insert

plug,

and

rotate

threaded

collar

fully

clockwise.

Contact

Tube

Adapter.

Shown

With

Optional

Heat

Shield

Contact

Tube

Adapter

ilck

Disconnect

Fining

Input

Fitting

Out

Hose

Fitting

Figure

3-1.

Gun

Components

Wire

Guide

10-083

206

OM-1541

Page

3-4.

WATER

CONNECTION

(FIgure

3-1)

IMPORTANT:

This

gun

for

use

with

wire

feeder

equipped

with

water

control

kit

coolant

system

(such

Radiator

1).

necessary~

install

water

control

kit

wire

feeder

obtain

coolant

system.

Two

quick

disconnect

connectors

are

supplied

with

the

gun.

Install

these

the

water

inlet

and

outlet

hoses.

These

connectors

have

5/8-18

left

hand

threads.

Connect

the,

blue

water

inlet

hose

from

the

gun

cable

the

water

out

connector

the

wire

feederorcoolant

sys

tern.

Connect

the

red

water

out

hose

from

the

gun

cable

the

water

connector

the

coolant

system

route

hose

drain.

WARNING:

LACK

COOLANT

can

dam

age

gun.



sure

sufficient

water

flow,

one

quart

per

minute

minimum,

flows

through

the

gun

during

operation.

coolant

flow

insufficient

stops,

the

weld

power

cable

will

damaged.

SECTION

4

SEQUENCE

OPERATION

4-1.

GAS

METAL

ARC

WELDING

(GMAW)

WARNING:

ELECTRIC

SHOCK

can

kIll;

MOVING

PARTS

can

cause

serIous

Injury;

IMPROPER

AIRFLOW

AND

EXPOSURE

ENVIRONMENT

can

damage

internal

parts.



not

touch

live

electrical

parts.



not

touch

welding

wire

any

metal

part in

contact

with

the

wire

while

welding.

The

welding

wire

and

all

metal

parts

contact

with

carry

weld

outputwhen

the

gun

switch

depressed.



Keep

all

covers

and

panels

place

while

erating.

Warranty

void

the

welding

power

source

operated

with

any

portion

the

outer

enclosure

removed.

ARC

RAYS,

SPARKS,

AND

HOT

SURFACES

can

burn

eyes

and

skIn;

NOISE

can

damage

hearing.



Wear

correct

eye,

eai

and

body

protection.

FUMES

AND

GASES

can

seriously

harm

your

health.



Keep

your

head

Out

the

fumes.



Ventilate

keep

from

breathing

fumes

and

gases.



ventilation

inadequate,

use

approved

breathing

device.

WELDING

WIRE

can

cause

puncture

wounds.



not

point

gun

toward

any

part

the

body,

any

conductive

surface,

other

personnel.

HOT

METAL,

SPATTER,

AND

SLAG

can

cause

fire

and

burns.



Watch

for

fire.



Keep

fire

extinguisher

nearby,

and

know

how

use

it.



not

use

near

flammable

material.



Allow

work

and

equipment

coolbe

fore

han

dling.

MAGNETIC

FIELDS

FROM

HIGH

CURRENTS

can

affect

pacemaker

operation.



Wearers

should

consult

their

doctor

before

going

near

arc

welding,

gouging,

spot

welding

operations.

See

Section

Safety

Rules

For

Operation

Arc

Welding

Power

Source

welding

power

source

Owners

Manual

for

basic

welding

safety

information.

sure

that

proper

electrical

connections

have

been

made

the

welding

power

source

and

the

wire

feeder.

sure

that

the

welding

wire

has

been

properly

threaded

and

that

correct

initial

tensions

have

been

set

the

drive

rolls

(refer

the

appropriate

Own

ers

Manual).

sure

that

the

proper

shielding

gas

connected

the

shielding

gas

valve.

Place

the

wire

feed

control(s)

the

required

posi

tion

for

the

welding

setup.

Place

the

controls

the

welding

power

source

the

required

position

for

the

welding

setup

(refer

welding

power

source

Owners

Manual).

Wear

dry

insulating

gloves

and

clothing,

and

wear

welding

helmet

with

proper

filter

lens

according

ANSI

Z49.1.

Prepare

for

welding

follows,

connect

work

clamp

clean,

bare

metal

workpiece.

Turn

the

shielding

gas

supply.

Energize

the

welding

power

source

and

the

wire

feeder

(refer

the

respective

Owners

Manual).

IMPORTANT:

When

installing

new

equipment,

after

prolongedshutdown,

allow

shielding

gas

flowcontinu

ously

for

least

one

minute

before

welding

purge

the

shielding

gas

line.

avoid

wasting

wire

while

purging,

open

the

drive

roll

housing.

10.

Press

Purge

button

the

wire

feeder

(if

applicable)

the

gun

switch

purge

the

gas

line.

OM-1541

Page

11.

drive

roll

housing,

and

adjust

tension

(see

propnate

Owners

Manual).

12.

Press

the

gun

trigger,

and

run

the

welding

wire

out

beyond

the

end

the

gas

nozzle.

Cut

the

wire

off

extends

out

1/4

3/8

in.

(6.4

mmto

9.5

mm)

from

end

nozzle.

13.

Set

the

Wire

Speed

control

slightly

higher

than

ticipated

wire

speed.

14.

Hold

the

end

the

gas

nozzle

approximately

1/2

in.

(12.7

mm)

from

the

workpiece.

15.

Press

the

gun

trigger.

Gas

starts

flow,

wire

starts

feed,

and

the

arc

will

established.

the

welding

wire

appears

slip,

adjust

drive

roll

tension

accord

ing

wire

feeder

Owners

Manual.

16.

After

the

controls

the

welding

power

source

and

the

wire

feeder

(if

applicable)

have

been

adjusted

for

normal

operation,

the

welding

power

source

(and

wire

feeder)

will

function

automaticallywhen

the

gun

trigger

pressed.

Releasing

the

gun

trigger

will

tinguish

the

arc

and

cause

the

wire

feed

and

gas

flow

stop.

4-2.

SHUTflNG

DOWN

Stop

welding.

Turn

oft

welding

power

source

and

wire

feeder.

Turn

off

the

shielding

gas

and

water

supplies

their

source.

WARNING:

HIGH

CONCENTRATION

SHIELDING

GAS

can

harm

health

kIll.



Shut

off

gas

supply

when

not

use.

SECTION

MAINTENANCE

5-1.

INSPECTION

AND

UPKEEP

Usage

and

shop

conditions

will

determine

frequency

and

type

maintenance

required.

WARNING:

ELECTRIC

SHOCK

can

kill;

WELDING

WIRE

can

cause

puncture

wounds;

HOT

SURFACES

can

cause

severe

burns.



not

touch

live

electrical

parts.



Shut

down

welding

power

source

and

wire

feeder

before

working

gun.



Disconnect

gun

from

wire

feeder

before

specting,

maintaining,

servicing.



Allow

cooling

period

before

servicing.

Inspect

gun

for

broken

areas,

cracks

and

loose

parts:

tighten,

repair

and

replace

required.

Carefully

remove

any

weld

spatter

dirt

that

has

accumulated

around

nozzle

opening

and

inside

nozzle.

Repair

replace

required

all

hose

and

cables;

give

particular

attention

frayed

and

cracked

insu

lation

and

areas

where

enters

equipment.

Remove

grease

and

grime

from

components

and

moisture

from

electrical

parts

and

cables.

Blow

out

casing

with

compressed

airwhen

changing

wire.

This

removes

any

loose

metal

chips

and

dirt

that

may

have

accumulated.

CAUTION:

FLYING

DIRT

AND

METAL

PARTI

CLES

can

Injure

personnel

and

damage

equipment.



Point

gun

finer

only in

safe

direction

away

from

personnel

and

equipment

when

cleaning

with

compressed

air.

5-2.

CONTACT

TUBE

REPLACEMENT

(Figure

3-1)

WARNING:

ELECTRIC

SHOCK

can

kill;

WELDING

WIRE

can

cause

puncture

wounds;

HOT

SURFACES

can

cause

severe

burns.



not

touch

five

electrical

parts.



Shut

down

welding

power

source

and

wire

feeder

before

working

gun.



Disconnect

gun

from

wire

feeder

before

specting,

maintaining,

servicing.



Allow

cooling

period

before

servicing.

Remove

nozzle

and

insulator.

Cut

off

any

portion

electrode

wire

which

extends

beyond

end

contact

tube.

Remove

contact

tube,

and

replace

with

new

contact

tube.

Reinstall

nozzle,

and

resume

operation.

5-3.

CHANGING

WIRE

SIZES

AND

REPLACING

LINER

WARNING:

ELECTRIC

SHOCK

can

kill;

WELDING

WIRE

can

cause

puncture

wounds;

HOT

SURFACES

can

cause

severe

burns.



not

touch

live

electrical

parts.



Shut

down

welding

power

source

and

wire

feeder

before

working

gun.



Disconnect

gun

from

wire

feeder

before

specting,

maintaining,

servicing.



Allow

cooling

period

before

servicing.

Table

5-1

shows

parts

that

are

required

for

each

wire

size.

Some

parts

are

common

than

one

wire

size.

Check

Table

5-1

for

part

changes

when

changing

from

one

wire

size

another.

OM-1541

Page

IMPORTANT:

The

standard

contact

tube

adapter

lows

3/16

in.

(4.76mm)

recess

the

contact

tube

the

nozzle.

This

normally

used

for

spray

transfer

Gas

tal-Arc

Welding

(GMAW).

optional

contact

tube

available

that

allows

the

contact

tube

flush

with

the

nozzle.

This

normally

used

for

short

circuiting

GMA

Remove

nozzle

and

insulator.

slight

twist

clock

wise

aids

removal

and

installation.

Cut

off

any

portion

electrode

wire

which

extends

beyond

end

contact

tube.

CAUTION:

LOOSE

WELDING

WIRE

can

cause

injury.

Keep

firm

hold

the

wire

during

installa

tion,

removal,

and

threading

operations.

Spooled

wire

has

tendency

unravel

rapidly

when

loosened

from

the

spool.

Manually

retract

wire

onto

wire

spool

(see

wire

feeder

Owners

Manual).

Remove

contact

tube

and

contact

tube

adapter.

Disconnect

gun

assembly

from

wire

feeder,

appli

cable,

and

lay

out

flat

(no

coils

cable/conduit).

Remove

outlet

guide.

Pull

out

monocoil

liner

from

gun/feeder

connector

end

gun

assembly.

CAUTION:

FLYING

DIRT

AND

METAL

PARTI

CLES

can

Injure

personnel

and

damage

equipment.



Point

gun

liner

only

safe

direction

away

from

personnel

and

equipment

when

cleaning

with

compressed

air.

Clean

gun

casing

liner

with

compressed

air

while

liner

welding

wire

removed.

For

monocoil

liner:

Thread

collet

onto

liner

until

3/4

in.

(19

mm)

the

liner

sticks

out

the

collet.

Install

new

liner

and

reinstall

wire

guide

(chang

ing

size

applicable).

Liner

should

stick

Out

the

guide

approximately

1/16

in.

(1.6

mm).

Cut

liner

off

flush

with

contact

tube

adapter.

Remove

wire

guide

and

liner.

e. Cut

additional

1/4

in.

(6.4

mm)

from

the

liner.

Reinstall

liner

and

wire

guide.

10.

For

Teflon

liner:

Thread

collet

onto

liner

until

3/4

in.

(19

mm)

the

liner

sticks

out

the

collet.

Install

new

liner

and

reinstall

wire

guide

(chang

ing

size

applicable).

Liner

should

stick

out

the

guide

approximately

1/16

in.

(1.6

mm).

Cut

liner

off

flush

with

contact

tube

adapter.

Remove

wire

guide

and

liner.

Cut

additional

1/4

in.

(6.4

mm)from

the

liner.

Reinstall

liner

and

wire

guide.

11.

Install

appropriate

size

contact

tube

for

new

wire.

12.

Reinstall

insulator

and

nozzle.

Table

5-1.

Wire

Size

Parts

Wire

Size

Conversions

0.9

0.035

in.

0.035

1.1

0.045

in.

0.045

in.

1.3

0.052

in.

0.052

in.

1.6mm

0.062

in.

1/16

in.

2mm

0.078

in.

5/64

in.

2.4

0.093

in.

3/32

in.

Wife

Type

~1LT

Wire

Size

0.035

in.

0.045

in.

0.052

in.

1/16

in.

5/64

in.

3/32

in.

0.035

in.

contact

tube

0.045

in.

contacttube

0.052

in.

contact

tube

1/l6in.contacttube

5/64

in.

contact

tube

3/32

in.

contact

tube

0.035

0.045

in.

monocoil

liner

0.052

1/16

in.

monocoil

liner

5/64

3/32

in.

monocoil

liner

0.035

0.045

in.

Teflon

liner

1/16

in.

Teflon

liner

0.035

1/16

in.

wire

guide

5/64-3/32

in.

wire

guide

0.035

1/16

in.

wire

guide

lOft.

guns

only

OM-1541

Page

b~o

C.),



F~)

.1~3

013

C.)

Z~O)

0)3

o~0

C.),

t)

013

C,)

C.)3

(3,,)

C.)

(71

-u

C1)~

-I

-4~

C/)

C)

-~1

C,)

TD-083

207-C

Figure

6-1.

MAin

Assembly

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