Milltronics MFA-4P Manuale utente

MFA-4P
MOTION FAILURE ALARM
Instruction Manual October 2001
MOTION FAILURE ALARM

© Siemens Milltronics Process Instruments Inc. 2001
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and to
protect the product and the connected equipment. These warning notices are accompanied
by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual.
Qualified personnel are only authorized to install and operate this equipment in accordance
with established safety practices and standards.
Warning: This product can only function properly and safely if it is correctly transported,
stored, installed, set up, operated, and maintained.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Instruments Inc. 2000. All Rights Reserved Disclaimer of Liability
This document isavailable inbound version and in
electronic version. We encourage users to
purchase authorized bound manuals, or to view
electronic versions as designed and authored by
Siemens Milltronics Process Instruments Inc.
Siemens Milltronics Process Instruments Inc. will
not be responsible for the contents of partial or
whole reproductions of either bound or electronic
versions.
While we have verified the contents of
this manual for agreement with the
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The
contents of this manual are regularly
reviewed and corrections are included
in subsequent editions. We welcome
all suggestions for improvement.
Technical data subject to change.
MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPITechnical Publications atthe following address:
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpubs@milltronics.com
For the library of SMPI instruction manuals, visit our Web site: www.milltronics.com

PL-298 MFA-4p Page 3
Table of Contents
Table of ContentsTable of Contents
Table of Contents
Specifications
SpecificationsSpecifications
Specifications................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
..................................
....
.. 5
55
5
Installation
InstallationInstallation
Installation ................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
.......................................
..............
....... 7
77
7
Dimensions......................................................................................................................................................8
NEMA 4 Enclosure – Main Amplifier..................................................................................................8
MFA-4p Open Style.......................................................................................................................................9
Main circuit board....................................................................................................................................9
Layout
LayoutLayout
Layout
Main Amplifier........................................................................................................................................ 10
Interconnection
InterconnectionInterconnection
Interconnection................................
................................................................
................................................................
................................................................
................................................................
................................................................
.............................................................
..........................................................
............................. 11
1111
11
MSP-1, 3, or 9 Probe........................................................................................................................ 11
MSP-12 Probe with IMA ................................................................................................................ 11
MSP-12C ............................................................................................................................................. 11
XPP-5 ................................................................................................................................................... 12
Table: Cable length from RMA or IMA to Main Amp ........................................................ 12
Wiring
WiringWiring
Wiring ................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
.............................................
..........................
............. 13
1313
13
MFA-4P Main Amp Wiring for Automatic Start Delay................................................................ 13
Schematic Diagram - Remote Mounted / Pre-amplifier............................................................. 14
Schematic Diagram MFA-4 Main Amplifier................................................................................... 15
Operating Principles
Operating PrinciplesOperating Principles
Operating Principles................................
................................................................
................................................................
................................................................
................................................................
................................................................
.....................................................
..........................................
..................... 17
1717
17
MFA-4p.......................................................................................................................................................... 17
Probe.............................................................................................................................................................. 17
Pre-Amplifier (IMA and RMA) ................................................................................................................ 18
Main Amplifier............................................................................................................................................. 18
Calibration .................................................................................................................................................... 19
Pre-amble ................................................................................................................................................ 19
Main Amplifier ....................................................................................................................................... 19
Underspeed............................................................................................................................................. 19
Overspeed ............................................................................................................................................... 20
Signal Generator Interface...................................................................................................................... 21
Probes
ProbesProbes
Probes................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
.............................................
..........................
............. 23
2323
23
Mini Sensing Probe MSP-1 ..................................................................................................................... 23
High Temperatures MSP-3...................................................................................................................... 23
Stainless Steel Probe MSP-9.................................................................................................................. 24
Mounting Details .............................................................................................................................. 24
Standard MSP-12....................................................................................................................................... 25
MSP-12C ....................................................................................................................................................... 25
Hazardous Locations XPP-5.................................................................................................................... 26

PL-298 MFA-4p Page 4
Interconnection Diagram for the XPP-5.......................................................................................... 27
Mounting Details ........................................................................................................................................ 28
Applications
ApplicationsApplications
Applications ................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
................................................................
...................................
......
... 29
2929
29
Bucket Elevators......................................................................................................................................... 29
Shafts............................................................................................................................................................. 30
Belt Conveyors............................................................................................................................................ 30
Screw Conveyors ....................................................................................................................................... 30
Non-Ferrous Window .......................................................................................................................... 31
Bucket Elevator........................................................................................................................................... 32
Rotating Shaft of Rotary Feeder............................................................................................................. 32
Drive Sprocket on Rotary Feeder........................................................................................................... 33
Screw Conveyor Flights............................................................................................................................ 33
End Bearing on Screw Conveyor........................................................................................................... 34
Troubleshooting
TroubleshootingTroubleshooting
Troubleshooting ................................
................................................................
................................................................
................................................................
................................................................
................................................................
............................................................
........................................................
............................ 35
3535
35
Index
IndexIndex
Index................................
................................................................
................................................................
................................................................
................................................................
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................................................................
................................................................
................................................
................................
................ 37
3737
37

PL-298 MFA-4p Page 5
Specifications
Specifications
Specifications
Specifications
Specifications
Power
•115 Vac 50/60Hz, 5 VA
•230 Vac 50/60Hz, 5 VA
•±10% rated voltage
Output
•2 Form C (D.P.D.T.) fail-safe dry contacts
Resistive Rating:
•10 A @ 115/230 V AC
•10 A @ 24 V DC
Repeatability
•+/- 1%
Temperature coefficient (setpoint variance)
•0.01%/°F (0.018%/°C)
Setpoint adjustment range
•2 to 3,000 PPM (Pulses per Minute)
Dynamic range
•0 to 7,200 PPM
Equipment
EquipmentEquipment
Equipment Ambient Temperature Range
Ambient Temperature RangeAmbient Temperature Range
Ambient Temperature Range Approx wt.
Approx wt.Approx wt.
Approx wt.
Main amplifier open style -40 to 140°F (-40 to 60°C) 2 lb (1 kg)
Main amplifier NEMA 4 -40 to 140°F (-40 to 60°C)
(internal to enclosure) 11 lb (5 kg)
RMA -40 to 140°F (-40 to 60°C) 5 lb (2.3 kg)
MSP-12, MSP-12C -40 to 140°F (-40 to 60°C) 3 lb (1.4 kg)
XPP-5 -40 to 140°F (-40 to 60°C) 4 lb (1.8 kg)
MSP-1 -60 to 180°F (-50 to 80°C) 1 lb (0.5 kg)
MSP-3 -60 to 500°F (-50 to 260°C) 3 lb (1.4 kg)
MSP-9 -60 to 500°F (-50 to 260°C) 4 lb (1.8 kg)

PL-298 MFA-4p Page 6
Specifications
Specifications
Specifications
Specifications

PL-298 MFA-4p Page 7
Installation
Installation
Installation
Installation
Installation
The main amplifier (and RMA if applicable) is best mounted in an area that is clean, dry,
vibration free, non-hazardous, within the ambient temperature range, and non-corrosive
to the electronics or its enclosure. The door should be accessible for viewing and to
allow calibration of the main amplifier.
Note: Do not mount amplifiers in direct sunlight.
The probe should be mounted and onto a vibration free structure and using the
mounting flange. The gap between probe and target should be enough so that there is
no danger of the target damaging the probe. The probe environment must be within the
probe's ambient temperature range and non-corrosive to the probe's body. Refer to
Applications drawings on page 29.
Note: Installation and wiring must be in accordance with all governing regulations.
Where possible, use flexible conduit. The probe components should be interconnected
via flexible conduit. This allows for easier removal or adjustment of the probe and
mounting flange assembly.

PL-298 MFA-4p Page 8
Installation
Installation
Installation
Installation
Dimensions
NEMA 4 Enclosure –Main Amplifier
Note: Use punch to make holes in the enclosure.
160mm
(6.325")
131mm
(5.138")
82mm
(3.225")
240mm
(9.455")
228mm
(8.975")
Mounting Holes
4.3mm/0.170"
dia. 4 places Suitable location for
Conduit Entrance
Lid Screws Enclosure
NEMA 4
polycarbonate
15mm
(0.59")
6mm
(.0.25")

PL-298 MFA-4p Page 9
Installation
Installation
Installation
Installation
MFA-4p Open Style
Main circuit board
221mm
(8.688")
139mm
(5.453")
202mm
(7.935")
149mm
(5.875")
71 mm
(2.8”)
6 –32 thread
9 mm (0.375")

PL-298 MFA-4p Page 10
Installation
Installation
Installation
Installation
Layout
Main Amplifier
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