Minipack-Torre Minimini Manuale utente

Minimini

Instruction manual

Before using the machine please carefully read the instructions

DOC. N. FM111000

REV. 01

ED. 10.2001

INDEX

Chapter 1. Foreword

1.1. Introduction……………………………………………………………….. 1-1

1.2. Performances of packaging machine…………………………….. 1-1

1.3. Machine identification…………………………………………………. 1-1

1.4. Weight and dimensions of packed machine…………………… 1-3

1.5. Machine weight and dimensions…………………………………… 1-3

Chapter 2. Machine installation

2.1. Transport and positioning……………………………………………. 2-1

2.2. Environmental conditions…………………………………………….. 2-3

2.3. Electrical connections………………………………………………….. 2-5

Chapter 3. Machine adjustment and setting up

3.1. Adjustment………………………………………………………………… 3-1

3.2. Flap adjustment……………………….………………………………… 3-9

3.3. Film roll insertion………………………………………………………… 3-11

3.4. Installation of screened plate.……………………………………… 3-11

3.5. Roll holder adjustment………………………………………………… 3-13

3.6. Execution of 1^ film sealing………………………………………… 3-13

3.7. Fan exhauster connection and running….……………………… 3-15

3.8. Introducing the object to be wrapped…………………………… 3-17

3.9. Making up………………………………………………………………….. 3-17

Chapter 4. Limits and conditions in the use of machine

4.1. Max. packaging sizes…………………………………………………… 4-1

4.2. Items not to pack…………………….…………………………………. 4-1

Chapter 5. Film features

5.1. Films to be used…………………………………………………………. 5-1

5.2. Band A calculation………………………………………………………. 5-1

Chapter 6. Safety standards

6.1. Warnings……………………………………………………………………. 6-1

Chapter 7. Ordinary maintenance

7.1. Precautions for ordinary maintenance interventions………. 7-1

7.2. Sealing wire cleaning…………………………………………………… 7-1

7.3. Plastic film and other scrap removal……………………………… 7-1

7.4. Machine cleaning………………………………………………………… 7-3

7.5. Rubber and teflon replacement……………………………………. 7-3

7.6. Replacement of sealing wire.………………………………………. 7-5

7.7. Wiring diagram…………………………………………………………… 7-7

7.8. Spare parts………………………………………………………………… 7-9

7.9. Guide to find out animalies of functioning……………………… 7-11

7.10. Disassembling, demolition and elimination of residuals…… 7-17

Chapter 8. Guarantee

8.1. Certificate of guarantee………………………………………………. 8-1

8.2. Guarantee conditions………………………………………………….. 8-3

9.1. EC declaration of conformity………………………………………… 9-1

Chapter 1. Foreword

1.1. Introduction

You have bought a machine with outstanding features and performance and we thank

you very much for your confidence in choosing it.

The MINIPACK System is unique in its own kind and has gained a worldwide success

with more than 50000 units operating in the field of packaging and wrapping. It is

handy, low-priced and protected by patents at home and abroad. The technological

concept underlining its design, as well as the components and materials used in the

manufacturing and testing process are the best assurance of proper operation and long-

lasting liability.

1.2. Performances of packaging machine

Thanks to its particular operating circuit, it can be used both as a sealing and shrinking

machine or as a plain sealing machine (sealing only).

In this case it is possible to pack the object in a soft bag without shrinkwrapping.

Technical grade or food grade films with thickness in the range of 15-50 micron can be

used. These products are manufactured and distributed by MINIPACK Torre S.p.A. The

film used in centerfolded execution can be micropunched or not when running through

the micropunches of machine itself. The machine can carry out up to 300 packages/hour.

1.3. Machine identification

In every communication with the Manufacturer, always

mention the model and the serial number specified on the

plate on the rear part of the machine.

1.4. Weight and dimensions of packed machine

a = mm 900

b = mm 600

c = mm 500

Weight = Kg 33

1.5. Machine weight and dimensions

a = mm 720

b = mm 530

c = mm 500

Weight = Kg 26

Chapter 2. Machine installation

2.1. Transport and positioning

It is recommended to handle with great care during transport and

positioning!

•Cut the straps.

•Lift off the carton from above.

•Release the cover by cutting the

line holding it down.

•Unscrew the two locking screws

(A) from the bottom and

remove the machine from the

pallet.

•When lifting the machine,

always grip it by the ends (see

picture) and never by the roll

holder (29).

•Assemble the trolley (supplied

upon request).

2.2. Environmental conditions

Working environmental conditions:

•Temperature from + 5°C to + 40°C

•Relative humidity from 30% to 90%,

without condensation

Machine safety factor = IP30

The aerial noise made by the

machine is lower than 70 dB

•Place the machine in a suitable area,

with no inflammable materials, gas or

explosives.

(If you have purchased the supporting

trolley, make sure the 4 feet fit correctly

in their seats when you rest the machine

on it).

2.3. Electrical connections

OBSERVE HEALTH AND SAFETY REGULATIONS!

GROUNDING OF THE UNIT IS

MANDATORY!

Before executing electrical connections,

make sure the mains voltage matches the

one on the plate on machine rear and that

the earthing contact complies with the

safety rules in force. In case of doubts

about the mains voltage, contact the local

public supply Company.

Chapter 3. Machine adjustment and setting up

3.1. Adjustment

A Temperature warning light

B Sealing warning light

D Display

S Variables selection switch

P Program selection button

1 Adjusting button

2 Adjusting button

3.1. Adjustment

ELECTRONIC BOARD FEATURES

The machine is equipped with 6 selectionable programs:

Program nr. Program features

P4 - P5 - P6

Sealing only

Sealing + shrinking

Sealing + delayed shrinking to sealing end

Sealing + shrinking

Each program is composed by 3 variables which can be modified (in case it is not possible

to set one of them, such a variable will obviously not appear on the display) :

Variable Field Field features

1. Sealing

2. Fan delay after sealing

3. Temperature

0 ÷ 1,3

0 ÷ 9

0 ÷ 99

values expressed in seconds

values expressed in a tenth part of a seconds

corresponds to 120.....318°C (2°C each

point)-(medium value 75)

PHASE NR.1 = SWITCHING THE MACHINE ON

Push the main switch (26) on the right hand side. The green LED incorporated in it will go

on.

Before using the machine, wait until the adjusting temperature is reached. This is

signalled by the warning light switching off (A). The heating chamber will get hot in about

10 min. The display (D) turns on and the number of the currently selected program will

appear.

PHASE NR.2 = PROGRAMS SELECTION

Push button (P) to select the number of the program.

PHASE NR.3 = VARIABLES PROGRAMING

Through button (S) it is possible to look through the variables of the selected program,

while through buttons (1) and (2) the memorized values can be modified. Once the value

has been set, push the S button and then release it; the LED of the next function will light

up. Set the value of the variables as previously described. To validate modifications,

presso button (S) until the number of the program appears on the display. The fan delay

time after sealing can be modified; there is not a LED indicating this variable which is

shown with an “r” on the left display, while the right one shows the time which has been

set. At the end of all variables to be adjusted, the display will show the code of the

program just chosen (for example P1).

N.B.: In case during programming the FC limit switch is being pressed, the unit quits the

scheduling, the selected program is executed and the display shows the number of the

program.

PHASE NR.4 = PERFORMANCE

Once all adjustments have been made, the machine is ready to start working.

In case of “ANOMALY” the display will show as follows:

E 1 Machine has been switched on when the hood was lowered. Lift the hood up.

E 2 Machine has been switched on when the (S) button was pressed. Release the

button. In case the error still persists, check the correct functioning of the button.

E 3 Working temperature hasn’t been reached in the set time (10 min.). Check the

correct positioning of the feeler. Check heater and fuses. Reset through (P)

button.

E 4 Temperature is higher than 380°C or feeler has been interrupted. Switch the

machine on to reset.

3.2. Flap adjustment

By adijusting screw (21) on the head of the

flap opening control rod, the size of the

opening can be set to obtain optimal outflow

of hot air.

3.3. Film roll insertion

Minimini machine

Insert film roll on the proper roller.

Position the roller on the film roll

support.

Run film through the micropunches

(28).

Move the film over the film drive

roller (19).

Run the film lower layer under the

packaging plate (18).

Run the film upper layer over the

packaging plate (18).

Miniplus machine

Insert film roll on the proper roller.

Position the roller on the film roll

support.

Move the film over the film drive

roller (19).

Run film through the micropunches

(28).

Run the film lower layer under the

packaging plate (18).

Run the film upper layer over the

packaging plate (18).

3.4. Installation of screened plate

The screened plate (27) can be

placed according to the height of

the product to pack. To position it

follow this procedure:

1. Pull the screened plate in

direction of the arrows by

gripping it with both hands at

the openings located on the side

2. Remove it from the stops by

lifting it off at the bend

3. Position the plate on the stops at

the required height, proceeding

as described under (1)

N.B.: For a proper packaging the

screened plate must be positioned

so that film sealing is at the half

of the package height – See figure

3.5. Roll holder adjustment

The roll holder (29) must be

adjusted according to the width of

the item to be packed, leaving at

least 1cm between the item to be

packed and the sealing edge.

3.6. Execution of 1^ film sealing

Place film as shown in the picture

to carry out the first seal.

Lower the handle of the cover

with your left hand and make a

pressure of 10-15 Kg. Machine will

automatically operate and the first

seal will be carried out on the side

of the film. With the right hand

detach the film from the sealing

blade. Film is now ready to carry

out wrapping.

3.7. Fan exhauster connection and running (where expected)

Install the fan exhauster (5) as

shown in the picture.

Insert the plug of the exhauster (6)

in the outlet (8) at the back of the

machine.

Press the button (7) at the back of

the exhauster.

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