Mint NextMove PCI Manuale utente
MN1277 04.2001
NextMove PCI
Installation Manual
MN1277
Issue 2.3
NextMove PCI Installation Manual
ii MN1277 04.2001
.
Copyright
MN1277 04.2001 iii
Copyright Baldor UK Ltd © 2001. All rights reserved.
This manual is copyrighted and all rights are reserved. This document or attached software may not, in whole or in part, be
copied or reproduced in any form without the prior written consent of Baldor UK.
Baldor Optimised Control makes no representations or warranties with respect to the contents hereof and specifically
disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change
without notice. Baldor UK assumes no responsibility for any errors that may appear in this document.
MINT™is a registered trademark of Baldor UK Ltd.
Windows 95, Windows 98 and Windows NT are registered trademarks of the Microsoft Corporation.
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and
accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has
not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance
with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or
implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or
consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some
countries and U.S. states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion
may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of
the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data
as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed
for expendable items such as fuses.
Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return
shipments must be prepaid.
Baldor UK Ltd
Mint Motion Centre
6 Bristol Distribution Park
Hawkley Drive
Bristol
BS32 0BF
U.K.
Telephone: +44 (0) 1454 850 000
Fax: +44 (0) 1454 859 001
Web site: www.baldor.co.uk
Support email: technical.support@baldor.co.uk
Baldor Electric Company
Telephone: +1 501 646 4711
Fax: +1 501 648 5792
email: sales@baldor.com
web site: www.baldor.com
Baldor ASR GmbH
Telephone: +49 (0) 89 90508-0
Fax: +49 (0) 89 90508-492
Baldor ASR AG
Telephone: +41 (0) 52 647 4700
Fax: +41 (0) 52 659 2394
Australian Baldor Pty Ltd
Telephone: +61 2 9674 5455
Fax: +61 2 9674 2495
Baldor Electric (F.E.) Pte Ltd
Telephone: +65 744 2572
Fax:+65 747 1708
NextMove PCI Installation Manual
iv MN1277 04.2001
Safety Information
MN1277 04.2001 v
Safety Notice:Only qualified personnel should attempt the start-up procedure
or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts that are
controlled by this equipment. Improper use can cause serious or fatal injury. Only qualified
personnel should attempt to start-up, program or troubleshoot this equipment.
Precautions:
WARNING: Do not touch any circuit board, power device
or electrical connection before you first
ensure that no high voltage present at this
equipment or other equipment to which it is
connected. Electrical shock can cause
serious or fatal injury. Only qualified
personnel should attempt to start-up,
program or troubleshoot this equipment.
WARNING: Be sure that you are completely familiar with
the safe operation of this equipment. This
equipment may be connected to other
machines that have rotating parts or parts
that are controlled by this equipment.
Improper use can cause serious or fatal
injury. Only qualified personnel should
attempt to program, start-up or troubleshoot
this equipment.
WARNING: Be sure that you are completely familiar with
the safe programming of this equipment.
This equipment may be connected to other
machines that have rotating parts or parts
that are controlled by this equipment.
Improper programming of this equipment can
cause serious or fatal injury. Only qualified
personnel should attempt to program, start-
up or troubleshoot this equipment.
WARNING: Be sure all wiring complies with the National
Electrical Code and all regional and local
codes. Improper wiring may result in unsafe
conditions.
NextMove PCI Installation Manual
vi MN1277 04.2001
WARNING: The stop input to this equipment should not
be used as the single means of achieving a
safety critical stop. Drive disable, motor
disconnect, motor brake and other means
should be used as appropriate. Only qualified
personnel should attempt to program, start-
up or troubleshoot this equipment.
WARNING: Improper operation or programming of the
control may cause violent motion of the
motor shaft and driven equipment. Be certain
that unexpected motor shaft movement will
not cause injury to personnel or damage to
equipment. Peak torque of several times the
rated motor torque can occur during control
failure.
WARNING: The motor shaft will rotate during the homing
procedure. Be certain that unexpected motor
shaft movement will not cause injury to
personnel or damage to equipment.
CAUTION: To prevent equipment damage, be certain that
the input power has correctly sized protective
devices installed.
CAUTION: To prevent equipment damage, be certain that
input and output signals are powered and
referenced correctly.
CAUTION: To ensure reliable performance of this
equipment be certain that all signals to/from
the controller are shielded correctly.
CAUTION: Avoid locating this equipment above or
beside heat generating equipment or below
water steam pipes.
CAUTION: Avoid locating this equipment in the vicinity
of corrosive substances or vapors, metal
particles and dust.
Manual Revision History
MN1277 04.2001 vii
Manual Revision History
Issue Date BOCL Reference Comments
1.0 Nov 1999 UM00506-000 First release of Hardware Guide based on
NextMove PC Manual. Updated sections are:
NextMove PCI Overview
NextMove PCI Hardware Guide
1.1 July 1999 UM00506-001 Changes for i2 Breakout Unit
1.2 Sept 1999 UM00506-002 Substantial textual amendments
2.0 Nov 1999 UM00506-003 Added detail on using the controller
2.1 March 2000 UM00506-004 Updated for NextMove PCI issue 4
2.2 August 2000 UM00506-005 Updated for Mint v4.2 release
2.3 April 2001 UM00506-006 Updates from 04.2001 errata
NextMove PCI Installation Manual
viii MN1277 04.2001
Contents
MN1277 04.2001 ix
Read Me First ............................................................................. 1
1.1 Key to Symbols Used in this Manual.........................................................2
Product Overview ...................................................................... 3
Hardware Guide ......................................................................... 7
3.1 Operating Environment.............................................................................8
3.2 Connection to the PCB .............................................................................9
3.3 Digital I/O..................................................................................................9
3.4 Analog I/O ..............................................................................................15
3.5 Encoder Interface ...................................................................................18
3.6 Relay ......................................................................................................19
3.7 Stepper Drive Outputs ............................................................................21
3.8 CAN Bus.................................................................................................22
3.9 Reset State.............................................................................................24
3.10 LEDs.......................................................................................................25
3.11 NextMove PCI Expansion Card ..............................................................26
3.12 Miscellaneous.........................................................................................28
3.13 NextMove PCI Breakout Unit ..................................................................28
Operation and Setup................................................................ 37
4.1 Installing NextMove PCI..........................................................................38
4.2 Baldor Motion Toolkit CD........................................................................40
4.3 Configuring your System ........................................................................42
4.4 Servo Setup............................................................................................46
4.5 Stepper Setup.........................................................................................59
4.6 Methods of Programming .......................................................................61
4.7 Documentation .......................................................................................61
4.8 Mint.........................................................................................................62
NextMove PCI Installation Manual
xMN1277 04.2001
4.9 Motion.....................................................................................................70
Options and Accessories ........................................................ 71
5.1 NextMove PCI.........................................................................................72
5.2 NextMove PCI Expansion Card ..............................................................72
5.3 Digital Output Modules ...........................................................................73
5.4 Breakout Unit..........................................................................................74
5.5 NextMove PC System Adapter ...............................................................75
5.6 Spares ....................................................................................................75
5.7 CAN Nodes.............................................................................................76
5.8 NextMove PCI CAN Bracket Board.........................................................77
5.9 Encoder Splitter/Buffer Board .................................................................79
Specifications and Product Data ............................................ 81
6.1 Machine Control I/O................................................................................82
6.2 Miscellaneous and Mechanical Specification ..........................................83
6.3 100-Pin Connector..................................................................................84
6.4 EMC & CE Marking ..................................................................................86
Trouble Shooting Guide .......................................................... 89
Bibliography............................................................................. 93
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