Mitsubishi Electric Mr.SLIM PSA-RP100KA Manuale utente

SERVICE MANUAL

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

SPLIT-TYPE, AIR CONDITIONERS

No. OCH528

CONTENTS

1. REFERENCE MANUAL .................................. 2

2. SAFETY PRECAUTION .................................. 3

3. PART NAMES AND FUNCTIONS................... 5

4. SPECIFICATIONS ........................................... 7

5. NOISE CRITERION CURVES ......................... 9

6. OUTLINES AND DIMENSIONS..................... 10

7. WIRING DIAGRAM........................................ 11

8. REFRIGERANT SYSTEM DIAGRAM ........... 12

9. TROUBLESHOOTING................................... 13

10. SPECIAL FUNCTION .................................... 23

11. DISASSEMBLY PROCEDURE...................... 26

[Service Ref.]

PSA-RP71KA

PSA-RP100KA

PSA-RP125KA

PSA-RP140KA

October 2012

Note:

• This manual describes only

service data of the indoor

units.

• RoHS compliant products

have <G> mark on the spec

name plate.

PARTS CATALOG (OCB528)

Model name

indication

Indoor unit

[Model names]

PSA-RP71KA

PSA-RP100KA

PSA-RP125KA

PSA-RP140KA

1REFERENCE MANUAL

1-1. OUTDOOR UNIT’S SERVICE MANUAL

1-2. TECHNICAL DATA BOOK

Service Ref. Service Manual No.

PUHZ-ZRP71VHA

PUHZ-ZRP100/125/140VKA

PUHZ-ZRP100/125/140YKA

OCH527/OCB527

PUHZ-P100/125/140VHA3.UK

PUHZ-P100/125/140VHA3R1.UK

PUHZ-P100/125/140VHA3R2.UK

PUHZ-P125/140VHA3R3.UK

PUHZ-P100/125/140YHA.UK

PUHZ-P100/125/140YHAR1.UK

PUHZ-P125/140YHAR2.UK

PUHZ-P100YHA2.UK

OCH415/OCB415

PU(H)-P71/100VHA#1.UK

PU(H)-P71/100VHA#2.UK

PU(H)-P71/100VHA#3.UK

PU(H)-P71/100/125/140YHA#1.UK

PU(H)-P71/100/125/140YHA#2.UK

PU(H)-P71/100/125/140YHAR3.UK

PU(H)-P125/140YHAR4.UK

OC379

Series (Outdoor unit) Manual No.

PUHZ-P • VHA

PUHZ-P • YHA OCS17

PU(H)-P • VHA

PU(H)-P • YHA OCS07

OCH528

Cautions for units utilising refrigerant R410A

CAUTIONS RELATED TO NEW REFRIGERANT

Use new refrigerant pipes.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contamination

such as sulfur hazardous for use, oxides, dirt,

shaving particles, etc.

In addition, use pipes with specified thickness.

Store the piping to be used during installation

indoors and keep both ends of the piping sealed

until just before brazing. (Leave elbow joints, etc.

in their packaging.)

Use ester oil, ether oil or alkylbenzene oil (small

amount) as the refrigerant oil applied to flares

and flange connections.

In case of using the existing pipes for R22, be careful with

the followings.

· For RP71VHA3 and RP100, 125 and 140, be sure to

perform replacement operation before test run.

· Change flare nut to the one provided with this product.

Use a newly flared pipe.

· Avoid using thin pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil etc.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Keep the tools with care.

If dirt, dust or moisture enter into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil etc.

If dirt, dust or moisture enter into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

If large amount of mineral oil enter, that can cause deterio-

ration of refrigerant oil etc.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the

spec labels provided with our products.

We will not be held responsible for mechanical failure,

system malfunction, unit breakdown or accidents caused

by failure to follow the instructions.

Use the specified refrigerant only.

2SAFETY PRECAUTION

OCH528

Gravimeter

Unit

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

[1] Cautions for service

(1) Perform service after collecting the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

(4) When performing service, install a filter drier simultaneously.

Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

No. Tool name Specifications

1Gauge manifold · Only for R410A

· Use the existing fitting specifications. (UNF1/2)

· Use high-tension side pressure of 5.3 MPa·G or over.

2Charge hose · Only for R410A

· Use pressure performance of 5.09 MPa·G or over.

3Electronic scale —

4Gas leak detector · Use the detector for R134a, R407C or R410A.

5Adaptor for reverse flow check · Attach on vacuum pump.

6Refrigerant charge base —

7Refrigerant cylinder · Only for R410A Top of cylinder (Pink)

Cylinder with syphon

8Refrigerant recovery equipment —

OCH528

Disperses air

up and down

Disperses air left

and right.

Removes dust and pollutants from intake air.

(Intakes air from room.)

PART NAMES AND FUNCTIONS

•Controller

Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.

Indoor Unit

•Operation buttons

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

Set Temperature buttons

Down

Timer Menu button

(Monitor/Set button)

Mode button (Return button)

Set Time buttons

Back

Ahead

Timer On/Off button

(Set Day button)

Opening the

cover.

ON/OFF button

Fan Speed button

Filter button

(<Enter> button)

Test Run button

Check button (Clear button)

Airflow Up/Down button

Louver button

(Operation button)

To preceding operation

number.

Ventilation button

(Operation button)

To next operation number.

OCH528

For purposes of this explanation,

all parts of the display are shown.

During actual operation, only the

relevant items will be lit.

°F°C

ERROR CODE

AFTER

TIMER

TIME SUN MON TUE WED THU FRI SAT

OFF

AFTER

FILTER

FUNCTION

ONLY1Hr.

WEEKLY

SIMPLE

AUTO OFF

Identifies the current operation

Shows the operating mode, etc.

* Multilanguage display is sup-

ported.

“Centrally Controlled” indicator

Indicates that operation of the re-

mote controller has been prohib-

ited by a master controller.

“Timer Is Off” indicator

Indicates that the timer is off.

Temperature Setting

Shows the target temperature.

Day-of-Week

Shows the current day of the week.

Time/Timer Display

Shows the current time, unless the simple or Auto Off

timer is set.

If the simple or Auto Off timer is set, shows the time

remaining.

“Sensor” indication

Displayed when the remote controller

sensor is used.

“Locked” indicator

Indicates that remote controller but-

tons have been locked.

“Clean The Filter” indicator

Comes on when it is time to clean the

filter.

Timer indicators

The indicator comes on if the corre-

sponding timer is set.

Up/Down Air Direction indica-

tor

The indicator shows the direc-

tion of the outcoming airflow.

“One Hour Only” indicator

Displayed if the airflow is set to

weak and downward during COOL

or DRY mode. (Operation varies

according to model.)

The indicator goes off after one

hour, at which time the airflow di-

rection also changes.

Room Temperature display

Shows the room temperature.

Louver display

Indicates the action of the swing

louver. Does not appear if the

louver is stationary.

(Power On indicator)

Indicates that the power is on.

Fan Speed indicator

Shows the selected fan speed.

Ventilation indicator

Appears when the unit is running in

Ventilation mode.

Caution

Only the Power on indicator lights when the unit is stopped and power supplied to the unit.

If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”

message.

If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present

at the parent unit.

When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication

(For max. 2 minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.

•Display

OCH528

SPECIFICATIONS

*/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

Service Ref.

Mode

Power supply(phase, cycle, voltage)

Input

Running current

External finish

Heat exchanger

Fan Fan(drive) %No.

Fan motor output

Airflow(Low-Middle-High)

External static pressure

Booster heater

Operation control & Thermostat

Noise level(Low-Middle-High)

Unit drain pipe O.D.

Dimensions

Weight

INDOOR UNIT

PSA-RP100KA

Cooling

0.11

0.71

Heating

0.10

0.66

Single phase, 50Hz, 230V

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) %1

0.16

25-28-30(893-1,000-1,071)

0(direct blow)

—

Remote controller & built-in

45-49-50

20(13/16)

600(23-5/8)

360(14-11/64)

1,900(74-13/16)

46(102)

Cooling

0.06

0.40

Heating

0.06

0.40

Single phase, 50Hz, 230V

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) %1

0.12

20-22-24(714-786-857)

0(direct blow)

—

Remote controller & built-in

40-42-44

20(13/16)

600(23-5/8)

360(14-11/64)

1,900(74-13/16)

46(102)

PSA-RP71KA

*/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

Service Ref.

Mode

Power supply(phase, cycle, voltage)

Input

Running current

External finish

Heat exchanger

Fan Fan(drive) %No.

Fan motor output

Airflow(Low-Middle-High)

External static pressure

Booster heater

Operation control & Thermostat

Noise level(Low-Middle-High)

Unit drain pipe O.D.

Dimensions

Weight

INDOOR UNIT

Cooling

0.11

0.73

Heating

0.11

0.73

Single phase, 50Hz, 230V

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) %1

0.16

25-28-31(893-1,000-1,107)

0(direct blow)

—

Remote controller & built-in

45-49-51

20(13/16)

600(23-5/8)

360(14-11/64)

1,900(74-13/16)

46(102)

PSA-RP125KA

*/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

Service Ref.

Mode

Power supply(phase, cycle, voltage)

Input

Running current

External finish

Heat exchanger

Fan Fan(drive) %No.

Fan motor output

Airflow(Low-Middle-High)

External static pressure

Booster heater

Operation control & Thermostat

Noise level(Low-Middle-High)

Unit drain pipe O.D.

Dimensions

Weight

INDOOR UNIT

OCH528

*/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

Service Ref.

Mode

Power supply(phase, cycle, voltage)

Input

Running current

External finish

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow(Low-Middle-High)

External static pressure

Booster heater

Operation control & Thermostat

Noise level(Low-Middle-High)

Unit drain pipe O.D.

Dimensions

Weight

INDOOR UNIT

PSA-RP140KA

Cooling

0.11

0.73

Heating

0.11

0.73

Single phase, 50Hz, 230V

Munsell 0.70Y 8.59/0.97

Plate fin coil

Centrifugal (direct) %1

0.16

25-28-31(893-1,000-1,107)

0(direct blow)

—

Remote controller & built-in

45-49-51

20(13/16)

600(23-5/8)

360(14-11/64)

1,900(74-13/16)

48(106)

OCH528

63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

BAND CENTER FREQUENCIES, Hz

PSA-RP71KA NOTCH

High

Middle

Low

SPL(dB)

LINE

63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

BAND CENTER FREQUENCIES, Hz

PSA-RP100KA NOTCH

High

Middle

Low

SPL(dB)

LINE

63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

BAND CENTER FREQUENCIES, Hz

PSA-RP125KA NOTCH

High

Middle

Low

SPL(dB)

LINE

NOISE CRITERION CURVES

unit

about 1.4m

MICROPHONE

floor

63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCTAVE BAND SOUND PRESSURE LEVEL, dB ( 0dB = 0.0002 μbar )

BAND CENTER FREQUENCIES, Hz

PSA-RP140KA NOTCH

High

Middle

Low

SPL(dB)

LINE

OCH528

260

240

300 or more

761

*1. Service access allows for insertion of screw driver.

*2. Adjustable

Front 1,000 or more

Drain pipe

Gas pipe: 15.88(5/8F)

Liquid pipe: 9.52(3/8F)

Electrical parts box

Terminal block for

indoor/outdoor

connection

Knockout hole

for bottom fixing

4- 10 hole

Knockout hole

for under-piping

(120×70 oval)

Knockout hole

for under-piping

Front side

Rear side

Knockout hole for piping and wiring

(140×80 oval)

Knockout hole for wiring 27

(Provided on both sides)

Knockout hole for refrigerant and drainage

90×60 oval (Provided on both sides)

Controller

Metal fixture

against overturning

Knockout hole

for branch duct

Front side

Rear side

240

38 15

111

115

260

*100 or more *100 or more

5 or more

140

24566

461

123

714

254

120

277

218

201

120

600

360

310

125

340

130

132

100

370

520

10 20

129 71

130 140

260

820

1900

599

181

834

524

105

590

480

110

261

PSA-RP71KA

PSA-RP100KA

PSA-RP125KA

PSA-RP140KA

Unit : mm

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OCH528

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