Mitsubishi Electric Mr.Slim PUHZ-P100VHA2 Manuale utente

SERVICE MANUAL

No.OCH415

REVISED EDITION-C

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

R410A

July 2009

PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

CONTENTS

1. TECHNICAL CHANGES.................................2

2. REFERENCE MANUAL..................................

3. SAFETY PRECAUTION..................................3

4. FEATURES......................................................

5. SPECIFICATIONS...........................................7

6. DATA...............................................................8

7. OUTLINES AND DIMENSIONS....................11

8. WIRING DIAGRAM.......................................15

9. WIRING SPECIFICATIONS..........................16

10.

REFRIGERANT SYSTEM DIAGRAM...............

11. TROUBLESHOOTING...................................

12. FUNCTION SETTING....................................73

13. EASY MAINTENANCE FUNCTION..............80

14.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

...........83

15. DISASSEMBLY PROCEDURE..................... 93

PARTS CATALOG (OCB415)

Outdoor unit

[model names]

PUHZ-P100VHA2

PUHZ-P125VHA2

PUHZ-P140VHA2

PUHZ-P100VHA3

PUHZ-P125VHA3

PUHZ-P140VHA3

[Service Ref.]

PUHZ-P100VHA2.UK

PUHZ-P125VHA2.UK

PUHZ-P125VHA21.UK

PUHZ-P140VHA2.UK

PUHZ-P140VHA21.UK

PUHZ-P100VHA3.UK

PUHZ-P100VHA3R1.UK

PUHZ-P125VHA3.UK

PUHZ-P125VHA3R1.UK

PUHZ-P140VHA3.UK

PUHZ-P140VHA3R1.UK

Note:

•RoHS compliant products

have <G> mark on the

spec name plate.

Revision:

• PUHZ-P100/125/140

VHA3R1.UK are added in

REVISED EDITION-C.

• Some descriptions have

been modified.

• Please void OCH415

REVISED EDITION-B.

2REFERENCE MANUAL

Model name Service Ref.

Service

Manual No.

PLA-RP50/60/71/100/125/140BA

PLA-RP140BA2 PLA-RP50/60/71/100/125/140BA(#2).UK

PLA-RP50/60/71BA1.UK

PLA-RP140BA2R1.UK OCH412

OCB412

PCA-RP71/125HA OC329

PCA-RP71/125HA(#1)

PCA-RP50/60/71/100/125/140GA PCA-RP50/60/71/100/125/140GA(#1) OC328

PCA-RP50GA2 PCA-RP50GA2(#1)

PKA-RP50GAL PKA-RP50GAL(#1) OC330

PKA-RP60/71/100FAL PKA-RP60/71/100FAL(#1)

PKA-RP50FAL2 PKA-RP50FAL2(#1) OC331

PEAD-RP60/71/100GA PEAD-RP60/71/100GA(#1).UK HWE0506

PEAD-RP50/60/71/125/140EA

PEAD-RP100EA2 PEAD-RP50/60/71/125/140EA(#1).UK

PEAD-RP100EA2(#1).UK HWE0521

PKA-RP60/71/100KAL PKA-RP60/71/100KAL.TH OCH452

OCB452

PKA-RP35/50HAL PKA-RP35/50HAL

PCA-RP50/60/71/100/125/140KA PCA-RP50/60/71/100/125/140KA OCH454

OCB454

OCH453

OCB453

PEAD-RP35/50/60/71/100/125/140JA(L) PEAD-RP35/50/60/71/100/125/140JA(L).UK HWE08130

BWE08240

INDOOR UNIT’S SERVICE MANUAL

PUHZ-P125VHA2.UK PUHZ-P125VHA21.UK

PUHZ-P140VHA2.UK PUHZ-P140VHA21.UK

4-WAY VALVE and COIL (21S4) have been changed.

1TECHNICAL CHANGES

PUHZ-P100VHA2.UK PUHZ-P100VHA3.UK

PUHZ-P125VHA21.UK PUHZ-P125VHA3.UK

PUHZ-P140VHA21.UK PUHZ-P140VHA3.UK

OUTDOOR CONTROLLER BOARD (C.B) has been changed.

(Corresponding to the additional combination between PKA-RP•HAL/KAL, PCA-RP•KA and PEAD-RP•JA(L))

* In case of UL error, the compressor may be damaged if the unit is restarted by remote controller.

To avoid the damage, unit has the system that is not able to be restarted unless the power is turned OFF once.

PUHZ-P100VHA3.UK PUHZ-P100VHA3R1.UK

PUHZ-P125VHA3.UK PUHZ-P125VHA3R1.UK

PUHZ-P140VHA3.UK PUHZ-P140VHA3R1.UK

• Fan grille has been changed.

• Structural parts have been changed. (Munsell 5Y 7/1 →3Y 7.8/1.1)

3SAFETY PRECAUTION

Cautions for units utilizing refrigerant R410A

3-1. CAUTIONS RELATED TO NEW REFRIGERANT

Use new refrigerant pipes.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contamination

such as sulfur hazardous for use, oxides, dirt,

shaving particles, etc.

In addition, use pipes with specified thickness.

Store the piping to be used indoors during

installation and both ends of the piping sealed

until just before brazing. (Leave elbow joints, etc.

in their packaging.)

Use ester oil, ether oil or alkylbenzene oil (small

amount) as the refrigerant oil applied to flares

and flange connections.

In case of using the existing pipes for R22, be careful with

the followings.

· Be sure to clean the pipes and make sure that the insides

of the pipes are clean.

· Change flare nut to the one provided with this product.

Use a newly flared pipe.

· Avoid using thin pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil etc.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil etc.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

If large amount of mineral oil enters, that can cause deterio-

ration of refrigerant oil etc.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

(4) When performing service, install a filter drier simultaneously.

Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

Gravimeter

Unit

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications

1Gauge manifold · Only for R410A

· Use the existing fitting specifications. (UNF1/2)

· Use high-tension side pressure of 5.3MPa·G or over.

2Charge hose · Only for R410A

· Use pressure performance of 5.09MPa·G or over.

3Electronic scale

4Gas leak detector · Use the detector for R134a, R407C or R410A.

5Adaptor for reverse flow check · Attach on vacuum pump.

6Refrigerant charge base

7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)

· Cylinder with syphon

8Refrigerant recovery equipment

Cautions for refrigerant piping work

New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same

as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore, as the working

pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.

1Thickness of pipes

Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness

shown below. (Never use pipes of 0.7mm or below.)

2Dimensions of flare cutting and flare nut

The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,

R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger-

ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci-

fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also

have partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring

dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.

Use torque wrench corresponding to each dimension.

3Tools for R410A (The following table shows whether conventional tools can be used or not.)

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

0.8

1.0

—

0.8

1.0

Nominal

dimensions(inch)

Diagram below: Piping diameter and thickness

Outside

diameter (mm)

Thickness (mm)

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

9.1

13.2

16.6

19.7

—

9.0

13.0

16.2

19.4

23.3

Nominal

dimensions(inch)

Flare cutting dimensions

Outside

diameter Dimension A ( )

-0.4

(mm)

R410A R22 1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

17.0

22.0

26.0

29.0

—

17.0

22.0

24.0

27.0

36.0

Nominal

dimensions(inch)

Flare nut dimensions Outside

diameter Dimension B (mm)

R410A

+36.0mm for

indoor unit

of RP100,

125 and 140

R22

Gauge manifold

Charge hose

Gas leak detector

Refrigerant recovery equipment

Refrigerant cylinder

Applied oil

Safety charger

Charge valve

Vacuum pump

Flare tool

Bender

Pipe cutter

Welder and nitrogen gas cylinder

Refrigerant charging scale

Vacuum gauge or thermis-

tor vacuum gauge and

vacuum valve

Charging cylinder

Air purge, refrigerant charge and

Operation check

Gas leak check

Refrigerant recovery

Refrigerant charge

Apply to flared section

Prevent compressor malfunction

when charging refrigerant by

spraying liquid refrigerant

Prevent gas from blowing out

when detaching charge hose

Vacuum drying and air

purge

Flaring work of piping

Bend the pipes

Cut the pipes

Weld the pipes

Refrigerant charge

Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refri-

gerant to thermistor vacuum gauge)

Refrigerant charge

Tool exclusive for R410A

Tool for HFC refrigerant

Tool exclusive for R410A

Ester oil and alkylbenzene

oil (minimum amount)

Tool exclusive for R410A

Tools for other refrigerants can

be used if equipped with adop-

ter for reverse flow check

Tools for other refrigerants

can be used by adjusting

flaring dimension

Tools for other refrigerants can be used

Tools for other refrigerants

can be used

Tool exclusive for R410A

Tools and materials Use R410A tools Can R22 tools be used?

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

Can R407C tools be used?

Ester oil:

Alkylbenzene oil: minimum amount

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)

: Tools for other refrigerants can be used under certain conditions.

: Tools for other refrigerants can be used.

Dimension A

Dimension B

4 FEATURES

CHARGELESS SYSTEM

PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.

(Max.30m (PUHZ-P125/P140))

The refrigerant circuit with LEV (Linear Expansion Valve) and Accumulator always control the optimal refrigerant

level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during

installation often causes problems. Heretofore it is completely eliminated. This unique system improves the quality

and reliability of the work done. It also helps to speed up the installation time.

PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

PUHZ-P125VHA2.UK

PUHZ-P140VHA2.UK

PUHZ-P125VHA21.UK

PUHZ-P140VHA21.UK

PUHZ-P125VHA3.UK

PUHZ-P140VHA3.UK

PUHZ-P100VHA3R1.UK PUHZ-P125VHA3R1.UK

PUHZ-P140VHA3R1.UK

5 SPECIFICATIONS

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Power supply (phase, cycle, voltage)

Running current

Max. current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Crankcase heater

Heat exchanger

Fan Fan(drive) %No.

Fan motor output

Airflow

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

Mode

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Service Ref. PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

PUHZ-P100VHA3R1.UK

Cooling

12.26

Munsell 5Y 7/1 / Munsell 3Y 7.8/1.1 (VHA3R1)

Linear Expansion Valve

Hermetic

TNB220FLHMT

2.9

Inverter

—

Plate fin coil

Propeller fan %1

0.060

60(2120)

Reverse cycle

950(37-3/8)

330+30(13+1-3/16)

943(37-1/8)

75(165)

R410A

3.0(6.6)

0.87(FV50S)

9.52(3/8)

15.88(5/8)

Flared

Max. 30m

Max. 50m

Heating

12.62

HP switch

Discharge thermo

Single, 50Hz, 230V

OUTDOOR UNIT

REFRIGERANT PIPING

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Power supply (phase, cycle, voltage)

Running current

Max. current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Crankcase heater

Heat exchanger

Fan Fan(drive) %No.

Fan motor output

Airflow

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

Mode

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Service Ref.

PUHZ-P140VHA2.UK

PUHZ-P140VHA21.UK

PUHZ-P140VHA3.UK

PUHZ-P140VHA3R1.UK

PUHZ-P125VHA2.UK

PUHZ-P125VHA21.UK

PUHZ-P125VHA3.UK

PUHZ-P125VHA3R1.UK

Cooling

17.37

Munsell 5Y 7/1 / Munsell 3Y 7.8/1.1 (VHA3R1)

Linear Expansion Valve

Hermetic

TNB306FPGM

Inverter

Plate fin coil

Propeller fan %2

0.060+0.060

100(3,530)

Reverse cycle

950(37-3/8)

330+30(13+1-3/16)

1,350(53-1/8)

99(218)

R410A

4.5(9.9)

0.87(FV50S)

9.52(3/8)

15.88(5/8)

Flared

Max. 30m

Max. 50m

Heating

16.74

Cooling

22.48 29.5

3.9

Heating

21.31

HP switch

Discharge thermo

Single 50Hz, 230V

OUTDOOR UNIT

REFRIGERANT PIPING

3.4

6 DATA

6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)

6-2. COMPRESSOR TECHNICAL DATA

Piping length (one way)

10m 20m 30m 40m 50m Initial

charged

2.9

4.3

3.0

4.4

3.6

4.5

4.2

5.1

4.8

5.7

3.0

4.5

Service Ref.

PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

PUHZ-P100VHA3R1.UK

PUHZ-P125VHA2.UK

PUHZ-P125VHA21.UK

PUHZ-P125VHA3.UK

PUHZ-P125VHA3R1.UK

PUHZ-P140VHA2.UK

PUHZ-P140VHA21.UK

PUHZ-P140VHA3.UK

PUHZ-P140VHA3R1.UK

U-V

U-W

W-V

Unit

Compressor model

Winding

Resistance

()

TNB306FPGM

(at 20˚C)

0.53

PUHZ-P125,140VHA2.UK

PUHZ-P125,140VHA21.UK

PUHZ-P125,140VHA3.UK

PUHZ-P125,140VHA3R1.UK

TNB220FLHMT

0.88

PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

PUHZ-P100VHA3R1.UK

Longer pipe than 20 or 30m, additional

charge is required.

6-3. NOISE CRITERION CURVES

1.5m

MICROPHONE

UNIT

GROUND

10 63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

BAND CENTER FREQUENCIES, Hz

PUHZ-P100VHA2.UK

PUHZ-P100VHA3.UK

PUHZ-P100VHA3R1.UK

COOLING

MODE

HEATING

SPL(dB)

LINE

10 63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

BAND CENTER FREQUENCIES, Hz

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

PUHZ-P125VHA2.UK

PUHZ-P125VHA21.UK

PUHZ-P125VHA3.UK

PUHZ-P125VHA3R1.UK

COOLING

MODE

HEATING

SPL(dB)

LINE

10 63 125 250 500 1000 2000 4000 8000

APPROXIMATE

THRESHOLD OF

HEARING FOR

CONTINUOUS

NOISE

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

BAND CENTER FREQUENCIES, Hz

NC-60

NC-50

NC-40

NC-30

NC-20

NC-70

PUHZ-P140VHA2.UK

PUHZ-P140VHA21.UK

PUHZ-P140VHA3.UK

PUHZ-P140VHA3R1.UK

COOLING

MODE

HEATING

SPL(dB)

LINE

6-4. STANDARD OPERATION DATA

The unit of pressure has been changed to MPa based on international SI system.

The conversion factor is : 1(MPa)=10.2(kgf/cm²)

TotalElectrical circuitRefrigerant circuitIndoor side

Outdoor

side

Representative matching

SHF

Mode

Capacity

Input

Phase , Hz

Volts

Input

Amperes

Outdoor unit

Phase , Hz

Volts

Current

Discharge pressure

Suction pressure

Discharge temperature

Condensing temperature

Suction temperature

Ref. pipe length

Intake air temperature

Discharge air temperature

Intake air temperature

MPa

(.f/%)

MPa

(.f/%)

°C

Indoor unit

D.B.

W.B.

D.B.

W.B.

PLA-RP100BA PLA-RP125BA PLA-RP140BA(2)

Cooling

9,400

3.12

Heating

11,200

3.28

Cooling

12,300

4.09

Heating

14,000

4.11

Cooling

13,600

5.21

Heating

16,000

4.98

12.26

2.90

(29.6)

0.92

(9.4)

72.7

48.6

10.1

14.8

0.74

0.21

12.62

2.57

(26.2)

0.62

(6.3)

75.5

41.4

0.1

43.4

—

17.37

2.68

(27.3)

0.86

(8.8)

67.8

45.5

6.8

13.6

0.71

0.18

16.74

2.56

(26.1)

0.68

(6.9)

64.5

43.4

1.3

44.2

—

22.48

2.79

(28.5)

0.79

(8.1)

72.7

47.0

4.4

12.9

0.71

0.14

21.31

2.75

(28.1)

0.64

(6.5)

70.8

47.2

1.0

48.0

—

1 , 50

230

1 , 50

230

1 , 50

230

1 , 50

230

1 , 50

230

1 , 50

230

PUHZ-P100VHA2

PUHZ-P100VHA3 PUHZ-P125VHA2

PUHZ-P125VHA3 PUHZ-P140VHA2

PUHZ-P140VHA3

0.14

0.94

0.13

0.87

0.15

1.00

0.14

0.94

0.16

1.07

0.15

1.00

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