Mitsubishi Electric PUMY-P60NKMU1 Manuale operativo

PARTS CATALOG (OCB613)

CONTENTS

1. SAFETY PRECAUTION .....................................2

2. OVERVIEW OF UNITS.......................................5

3. SPECIFICATIONS ............................................10

4. DATA.................................................................11

5. OUTLINES AND DIMENSIONS .......................24

6. WIRING DIAGRAM...........................................25

NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION.......

8. TROUBLESHOOTING......................................36

9. ELECTRICAL WIRING................................... 111

10. REFRIGERANT PIPING TASKS....................116

11. DISASSEMBLY PROCEDURE.......................120

No. OCH613

REVISED EDITION-B

HFC

utilized

R410A

February 2018

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

Note:

• This service manual describes

technical data of the outdoor

units only.

[Service Ref.]

PUMY-P60NKMU1

PUMY-P60NKMU1-BS

[Model name]

PUMY-P60NKMU1

Salt proof model

PUMY-P60NKMU1-BS

TECHNICAL & SERVICE MANUAL

OUTDOOR UNIT

Model name

indication

Revision:

• Corrected some descrip-

tions in "4-2. CORRECTION

BY TEMPERATURE" in

REVISED EDITION-B.

• Some other descriptions

have been also modified.

OCH613 REVISED EDITION-B

is void.

Cautions for units utilizing refrigerant R410A

1-1. CAUTIONS RELATED TO NEW REFRIGERANT

Use new refrigerant pipes.

Store the piping indoors, and keep both ends of

the piping sealed until just before brazing.

(Leave elbow joints, etc. in their packaging.)

Avoid using thin pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition

change may occur in refrigerant and the efficiency will be

lowered.

Do not use refrigerant other than R410A.

If other refrigerant (R22, etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil, etc.

Use a vacuum pump with a reverse flow check

valve.

Vacuum pump oil may flow back into refrigerant cycle and

that can cause deterioration of refrigerant oil, etc.

Use the following tools specifically designed for

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil, etc.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

If large amount of mineral oil enters, that can cause deterio-

ration of refrigerant oil, etc.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contaminants

such as sulfur, oxides, dirt, shaving particles, etc,

which are hazard to refrigerant cycle.

In addition, use pipes with specified thickness.

The refrigerant oil applied to flare and flange

connections must be ester oil, ether oil or

alkylbenzene oil in a small amount.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

Use the specified refrigerant only.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the

spec labels provided with our products.

We will not be held responsible for mechanical failure,

system malfunction, unit breakdown or accidents caused

by failure to follow the instructions.

1 SAFETY PRECAUTION

OCH613B

Electronic weighing scale

Unit

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely.

(2) Do not release refrigerant in the air.

(3) After completing service, charge the cycle with specified amount of refrigerant.

(4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them.

[2] Additional refrigerant charge

When charging directly from cylinder

(1) Check that cylinder for R410A on the market is a syphon type.

(2) Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

Although "-BS" model has been designed to be resistant to salt damage, observe the following precautions to maintain the

performance of the unit.

(1) Avoid installing the unit in a location where it will be exposed directly to seawater or sea breeze.

(2) If the cover panel may become covered with salt, be sure to install the unit in a location where the salt will be washed

away by rainwater. (If a sunshade is installed, rainwater may not clean the panel.)

(3) To ensure that water does not collect in the base of the outdoor unit, make sure that the base is level, not at angle. Water

collecting in the base of the outdoor unit could cause rust.

(4) If the unit is installed in a coastal area, clean the unit with water regularly to remove any salt build-up.

(5) If the unit is damaged during installation or maintenance, be sure to repair it.

(6) Be sure to check the condition of the unit regularly.

(7) Be sure to install the unit in a location with good drainage.

1-2. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL

No. Tool name Specifications

1Gauge manifold · Only for R410A

· Use the existing fitting specifications. (UNF1/2)

· Use high-tension side pressure of 768.7 PSI [5.3 MPa.G] or over.

2Charge hose · Only for R410A

· Use pressure performance of 738.2 PSI [5.09MPa.G] or over.

3Electronic scale —

4Gas leak detector · Use the detector for R134a, R407C or R410A.

5Adaptor for reverse flow check · Attach on vacuum pump.

6Refrigerant charge base —

7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)

· Cylinder with syphon

8Refrigerant recovery equipment —

OCH613B

Cautions for refrigerant piping work

New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as

for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure

of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.

1Thickness of pipes

Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown

below. (Never use pipes of 7/256 in [0.7 mm] or below.)

2Dimensions of flare cutting and flare nut

The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A

is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrigerants.

Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been specified sepa-

rately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also has partly

been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions

for R410A below. For 1/2 and 5/8 inch, the dimension B changes.

Use torque wrench corresponding to each dimension.

3Tools for R410A (The following table shows whether conventional tools can be used or not.)

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

1/32 [0.8]

5/128 [1.0]

—

1/32 [0.8]

5/128 [1.0]

Nominal

dimensions

(in)

Diagram below: Piping diameter and thickness

Outside

diameter (mm)

Thickness : in [mm]

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

11/32-23/64 [ 9.1]

1/2-33/64 [13.2]

41/64-21/32 [16.6]

49/64-25/32 [19.7]

—

9.0

13.0

16.2

19.4

23.3

Nominal

dimensions (in)

Flare cutting dimensions

Outside

diameter (mm) Dimension A ( )

-0.4

Unit : in [mm]

R410A R22

1/4

3/8

1/2

5/8

3/4

6.35

9.52

12.70

15.88

19.05

43/64 [17.0]

7/8 [22.0]

1-3/64 [26.0]

1-9/64 [29.0]

17.0

22.0

24.0

27.0

36.0

Nominal

dimensions (in)

Flare nut dimensions Outside

diameter (mm)

Dimension B

Unit: in [mm]

R410A R22

—

Gauge manifold

Charge hose

Gas leak detector

Refrigerant recovery equipment

Refrigerant cylinder

Applied oil

Safety charger

Charge valve

Vacuum pump

Flare tool

Bender

Pipe cutter

Welder and nitrogen gas cylinder

Refrigerant charging scale

Vacuum gauge or thermis-

tor vacuum gauge and

vacuum valve

Charging cylinder

Air purge, refrigerant charge

and operation check

Gas leak check

Refrigerant recovery

Refrigerant charge

Apply to flared section

Prevent compressor malfunction

when charging refrigerant by

spraying liquid refrigerant

Prevent gas from blowing out

when detaching charge hose

Vacuum drying and air

purge

Flaring work of piping

Bend the pipes

Cut the pipes

Weld the pipes

Refrigerant charge

Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refri-

gerant to thermistor vacuum gauge)

Refrigerant charge

Tool exclusive for R410A

Tool for HFC refrigerant

Tool exclusive for R410A

Ester oil, ether oil and

alkylbenzene oil (minimum amount)

Tool exclusive for R410A

Tools for other refrigerants can

be used if equipped with adop-

ter for reverse flow check

Tools for other refrigerants

can be used by adjusting

flaring dimension

Tools for other refrigerants can be used

Tools for other refrigerants

can be used

Tool exclusive for R410A

Tools and materials Use R410A tools Can R22 tools be used?

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

Can R407C tools be used?

Ester oil, ether oil:

Alkylbenzene oil: minimum amount

(Usable if equipped

with adopter for rever-

se flow)

(Usable by adjusting

flaring dimension)

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)

: Tools for other refrigerants can be used under certain conditions.

: Tools for other refrigerants can be used.

DimensionA

DimensionB

OCH613B

2OVERVIEW OF UNITS

2-1. Auxiliary HEATING ON/OFF CONTROL SET-UP

(1)

Auxiliary heating operation controls another heat source that depends on the main system's operations,

which means the interlock operation shown in "b)" will be possible.

b) Different Indoor unit applications that can be applied:

(2) Outdoor unit DIPSW5-4 for auxiliary heating control:

Set DIPSW5-4 when power is turned off at unit.

OFF: Disable auxiliary Heating Function (Initial setting)

ON : Enable auxiliary Heating Function

Indoor unit must be R410A UL model for this function to operate.

(3) Determine required indoor fans speed during defrost mode:

To set the fan speed, see the chapter referring to heater control in the indoor unit’s Technical & Service Manual.

OCH613B

When the set temperature ranges overlap, the previously set pattern (1,2 or 3) has a priority.

The stage 1 has the highest priority, 2 the second and then 3.

b) Based on above chart listed the sequence of operation on "On ambient decrease"

Stage 1 :(TH7 = > 50°F [10

]) : the outdoor unit runs in HP mode.

Stage 2 :(TH7 = 50 to í13°F [10

to í25

]) : the outdoor unit runs in HP mode with auxiliary heating.

Stage 3 :(TH7 = < í13°F >í25

]) : Auxiliary heating only (Outdoor unit is OFF).

c) Based on above chart listed the sequence of operation on "On ambient increase"

Stage 3 :(TH7 = < 32°F [0

]) : Auxiliary heating only (Outdoor unit is OFF).

Stage 2 :(TH7 = > 32 to 68°F [0 to 20

]) : Auxiliary heating with outdoor unit in HP mode.

Stage 1 :(TH7 = > 68°F [20

]) : Outdoor unit in HP mode only.

(4) Determine fan airflow setting during indoor thermo-OFF conditions:

a) These settings are done within Indoor DIPSW1-7 and DIPSW1-8, see chart below for options.

b) Recommended SW1-7 OFF and SW1-8 ON will determine airflow based on "Setting on the remote controller".

Fan speed

setting Fan speed

setting

OFF ON

SW1-7 SW1-8

OFF OFF Very low

ON OFF Low

OFF ON Setting on

remote

controller

Stopped

Auxiliary heating

signal

Thermo condition

(5) Setting outdoor unit and auxiliary heat switch over temperatures.

When the DIPSW 5-4 is set to "ON", the outdoor unit and the contact output operates as shown below.

a) Outdoor default setting and operations are shown below:

Stage 1

mb. decreasing - Outdoor unit HP operation

Amb. increasing - Defrost : Heater contact ON signal

- Other than defrost : Contact OFF

Stage 2

- Outdoor unit HP operation

- Heater contact ON signal

Stage 3

- Outdoor unit OFF (Standby)

- Heater contact ON signal

TH7 = Outdoor temperature

í25

-C

[

í13

-F]

-C

[32-F]

-C

[50-F]

-C

[68-F]

Setting on

remote

controller

OCH613B

(6) Locally procured wiring

A basic connection method is shown.

(i.e. interlocked operation with the electric heater with the fan speed setting on high)

Recommended circuit

CN24

CN22

Remote control Board Relay circuit Adapter Indoor unit

control board Outdoor unit

control board

Electric Heater

power source

Electric

Heater

Red 1

White 2

Dip switch

SW5-4 "ON"

Preparations in the field Maximum cable length

is 10 m (32ft)

Red 1

Red 2

YellowGreen

FS1

FS2

FS1

FS2

CN24

88H

26H

88H

1-phase power

supply

208V, 230V/60Hz

Control board

FS1, 2 ----- Thermal fuse

H1, H2 ----- Heater

26H--------- Overheat protection

thermostat

88H--------- Electromagnetic contactor

Wiring diagram

For relay X use the specifications given below operation coil

Rated voltage : 12 V DC

Power consumption :0.9W or less

*Use the diode that is recommended by the relay manufacturer at both ends of the relay coil.

The length of the electrical wiring for the PAC-YU24HT is 2 meters (6-1/2 ft)

To extend this length, use sheathed 2-core cable.

Control cable type : CVV, CVS, CPEV, or equivalent.

Cable size : 0.5 mm2to 1.25 mm2(AWG22 to AWG16)

Do not extend the cable more than 10 meters (32 ft).

OCH613B

2-2. UNIT CONSTRUCTION

Branching pipe

components Branch header

(2 branches) Branch header

(4 branches) Branch header

(8 branches)

CMY-Y62-G-E CMY-Y64-G-E CMY-Y68-G-E

Remote

controller

Name M-NET remote controller MA remote controller

Model number PAR-F27MEA-E

PAR-U01MEDU PAR-21MAA, PAR-30/31/32MAA

Functions

• A handy remote controller for use in

conjunction with the Melans centralized

management system.

• Addresses must be set.

• Addresses setting is not necessary.

Outdoor unit

7HP

PUMY-P60NKMU1

PUMY-P60NKMU1-BS

Applicable

indoor unit

Capacity Type 06 to Type 72

Number of units 1 to 12 unit

Total system wide capacity 50 to 130% of outdoor unit capacity

Model

Capacity

Cassette Ceiling Ceiling

Concealed Wall

Mounted Ceiling

Suspended Floor standing

Multi-position

air handling unit

4-way ﬂow 1-way ﬂow Exposed

Concealed

PLFY-EP

PLFY-P PLFY-P PLFY-P PMFY-P PEFY-P PKFY-P

PCFY-P PFFY-P PFFY-P

PVFY-P

NEMU-E NEMU-E NCMU-E NFMU-E NBMU-E

NMAU NMSU-E NHMU-E

NMHSU-E

NBMU-E NHMU-E NKMU-E

NKMU-E NEMU-E NRMU-E NAMU-E

05 ––– – ––––––– – – – –

06 –––– –– –– – –

08 – – –– –– –

12 ––– ––

15 –– – –

18 – – –– ––

24 –– – –––

27 –––– – ––––– – – – –

30 –– – –––– ––

36 –– – ––––– ––

48 –– – ––––– – – –

54 –––– – ––––– – – –

72 –––– – ––– ––– – – – –

–: Not connectable

: Connectable

OCH613B

2-3. UNIT SPECIFICATIONS

(2) Method for identifying MULTI-S model

(1) Outdoor Unit

Outdoor unit

Cooling/Heating capacity indicates the maximum value at operation under the following condition.

Cooling Indoor D.B. 80°F/W.B. 67°F: [D.B. 26.7°C/W.B. 19.4°C]

Outdoor D.B. 95°F/W.B. 75°F: [D.B. 35°C/W.B. 23.9°C]

Heating Indoor D.B. D.B.70°F/W.B.60°F: [D.B. 21.1°C/W.B. 15.6°C]

Outdoor D.B. 47°F/W.B. 43°F: [D.B. 8.3°C/W.B. 6.1°C]

(3) Operating temperature range

Notes: D.B. : Dry Bulb Temperature

W.B. : Wet Bulb Temperature

*150 to 115 °F [10 to 46°C] D.B. : When connecting PKFY-P06NBMU, PKFY-P08NHMU type indoor unit.

5 to 115°F [−15 to 46°C] D.B.: When using an optional air protect guide [PAC-SH95AG-E].

However, this condition does not apply to the indoor units listed in *1.

Service Ref. PUMY-P60NKMU1

PUMY-P60NKMU1-BS

Capacity Cooling (kBTU/h) 60.0

Heating (kBTU/h) 66.0

Compressor (kW) 4.1

PU M Y - P 60 N K

M U 1 - BS

Refrigerant

R410A

Indicates equivalent

to Cooling capacity Power supply

N: 208/230 V AC 60 Hz

Outdoor unit

model type

Sub-

number

M-NET

control

Frequency

conversion

controller

Outdoor unit

MULTI-S Salt proof

type

UL model

Cooling Heating

Indoor-side intake air temperature 59 to 75°F [W.B. 15 to 24°C] 59 to 81°F [D.B. 15 to 27°C]

Outdoor-side intake air temperature 23 to 115°F [D.B. −5 to 46°C]*1*2 −13 to 59°F [W.B. −25 to 15°C]

OCH613B

3SPECIFICATIONS

Model PUMY-P60NKMU1

PUMY-P60NKMU1-BS

Power source 208/230V AC, 60 Hz

Cooling

(Nominal)

Capacity BTU/h*160,000

Power input kW 4,680

Current input 208V / 230V A 22.8/20.6

EER BTU/h 12.8

Temp. range of

cooling

Indoor temp. W.B. 59 to 75°F [15 to 24°C]

Outdoor temp. D.B. 23 to 115°F [−5 to 46°C] *3*4

Heating

(Nominal)

Capacity BTU/h*266,000

Power input kW 5,450

Current input 208V / 230V A 26.6 / 24.1

COP W/W 3.55

Temp. range of

heating

Indoor temp. D.B. 59 to 81°F [15 to 27°C]

Outdoor temp. W.B. −13 to 59°F [−25 to 15°C]

Breaker size 40A

Max. fuse size 42A

Min. circuit ampacity 36A

Indoor unit

connectable

Total capacity 50 to 130% of outdoor unit capacity

Model/ Quantity Citymulti 06–72/12

Sound pressure level

(measured in anechoic room)

dB <A> 58/59

Refrigerant

piping diameter

Liquid pipe inch (mm) 3/8 (9.52)

Gas pipe inch (mm) 3/4 (19.05)

FAN *2 Type x Quantity Propeller Fan x 2

Air ﬂow rate m³/min 138

L/s 2,300

cfm 4,879

Control, Driving mechanism DC control

Motor output kW 0.2+0.2

External static press. 0

Compressor Type x Quantity Scroll hermetic compressor x 1

Manufacture Mitsubishi Electric Corporation

Starting method Inverter

Capacity control % Cooling: 36 to 100

Heating: 22 to 100

Motor output kW 4.1

Case heater kW 0

Lubricant FV50S (2.3 liter)

External ﬁnish Galvanized Steel Sheet

Munsell No. 3Y 7.8/1.1

External dimension HxWxD mm 1,338 × 1,050 × 330(+25)

inch 52-11/16 × 41-11/ 32 × 13 (+1)

Protection devices High pressure protection High pressure Switch, High pressure Sensor

Inverter circuit (COMP./FAN) Overcurrent detection, Overheat detection(Heat sink thermistor)

Compressor Compressor thermistor, Overcurrent detection

Fan motor Overheating, Voltage protection

Refrigerant Type x original charge R410A 5.1kg

Control Electronic expansion valve

Net weight kg (lb) 139 (306)

Heat exchanger Cross Fin and Copper tube

HIC circuit (HIC: Heat Inter-Changer) HIC circuit

Defrosting method Reversed refrigerant circuit

Drawing External BK01V261

Wiring BH78B813

Standard

attachment

Document Installation Manual

Accessory Grounded lead wire x2, conduit plate

Optional parts Joint: CMY-Y62-G-E

Header: CMY-Y64/68-G-E

Remarks Unit converter

kcal/h = kW × 860

BTU/h = kW × 3,412

cfm = m³/min x 35.31

lb = kg/0.4536

Above speciﬁcation data

subject to rounding

variation.

*1 Nominal cooling conditions *2Nominal heating conditions

Indoor :

80.0°F D.B/67.0°F W.B. [26.7°C D.B. /19.4°C W.B.]

70.0°F D.B./60.0°F W.B. [21.1°C D.B./15.6°C W.B.]

Outdoor :

95.0°F D.B./75.0°F W.B.[35.0°C D.B. /23.9°C W.B.]

47.0°F D.B./43.0°F W.B. [8.3°C D.B./6.1°C W.B.]

Pipe length :

25 ft [7.6 m]

Level difference : 0 ft [0 m] 0 ft [0 m]

Note : Due to continuing improvement, above speciﬁcations may be subject to change without notice.

*350 to 115°F [10 to 46°C] D.B. :

When connecting PKFY-P06NBMU and PKFY-P08NHMU type indoor unit.

5 to 115°F [−15 to 46°C] D.B.: When using an optional air protect guide [PAC-SH95AG-E].

However, this condition does not apply to the indoor units listed in *3.

OCH613B

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