Mitsubishi 4G1 series Manuale di istruzioni

11A

MITSUBISHI

ENGINE

4G1 SERIES (E-W)

WORKSHOP MANUAL

Engine ................................

Pub. No. PWEE9520-B

FOREWORD

This Workshop Manual contains procedures for

removal, disassembly, inspection, adjustment,

reassembly and installation, etc. for service

mechanics.

All information, illustrations and product

descriptions contained in this manual are current

as at the time of publication. We, however, reserve

the right to make changes at any time without

prior notice or obligation.

FILING INSTRUCTION

Please keep these manual pages in the binder

No. BN940001.

File these pages according to the signs

“Added”, “Revised” and “Deleted” on the “List

of effective pages” which are interpreted

below.

Added:

File the pages with this sign additionally in

your manual.

Revised, Deleted:

Replace the existing pages with the

corresponding pages with this sign.

Missing sheets will be supplied upon request.

EMitsubishi Motors Corporation July 1999

INTRODUCTION

Classification of Major Maintenance/Service Points

When there are major points relative to maintenance and servicing procedures

(such as essential maintenance and service points, maintenance and service stan-

dard values, information regarding the use of special tools, etc.), these are

arranged together as major maintenance and service points and explained in

detail.

AA": Indicates that there are essential points for removal or disassembly.

"AA: Indicates that there are essential points for installation or reassembly.

Maintenance and Servicing Procedures

(1) A diagram of the component parts is

provided near the front of each section in

order to give the reader a better under-

standing of the installed condition of

component parts.

(2) The numbers provided within the diagram

indicate the sequence for maintenance and

servicing procedures.

: Indicates a non-reusable part.

The tightening torque is provided where

applicable.

DRemoval steps:

The part designation number corresponds

to the number in the illustration to indicate

removal steps.

DDisassembly steps:

The part designation number corresponds

to the number in the illustration to indicate

disassembly steps.

DInstallation steps:

Specified in case installation is impossible

in reverse order of removal steps. Omitted

if installation is possible in reverse order

of removal steps.

DReassembly steps:

Specified in case reassembly is impossible

in reverse order of disassembly steps.

Omitted if reassembly is possible in reverse

order of disassembly steps.

Symbols for Lubrication, Sealants and Adhesives

Information concerning the locations for

lubrication and for application of sealants

and adhesives is provided, by using sym-

bols, in the diagram of component parts, or

on the page following the component parts

page, and explained.

: Grease (multipurpose grease unless

there is a brand or type specified)

: Sealant or adhesive

: Brake fluid, automatic transmission fluid

or air conditioner compressor oil

: Engine oil or gear oil

EXPLANATION OF MANUAL CONTENTS

4. Thermo valve (engines with EGR)

(20) 5.

Thermo valve

Indicates the

section num-

ber.

Indicates the

group title.

Indicates the

section title.

Indicates the

group number.

Indicates the

page number.

Denotes tightening

torque.

Denotes non-reusable part.

This number corresponds to

the number appearing in

“Removal steps”,

“Disassembly steps”,

“Installation steps” or

“Reassembly steps”.

Operating procedures, cau-

tions, etc. on removal, installa-

tion, disassembly and reas-

sembly are described.

Issue date Publication number-Revision code

4G1 ENGINE (E-W) - Water Pump and Water Hose 11A-6-1

6. WATER PUMP AND WATER HOSE

REMOVAL AND INSTALLATION <SOHC-CARBURETOR>

Removal steps

1. Water hose

2. Water hose

3. Water hose

5. Thermo valve

6. Water temperature gauge unit

7. Water inlet timing

8. Thermostat

9. Thermostat case

10.Gasket

11.Water inlet pipe

12.O-ring

13.O-ring

14.Water pump

INSTALLATION SERVICE POINTS

WATER PUMP INSTALLATION

(1)Apply a 3 mm bead of form-in-place gasket (FIPG) to the

mounting surface.

Specified sealant:

Mitsubishi Genuine Part No. MD970389 or equivalent.

"FA

"DA

"CA

"BA

"AA

EMitsubishi Motors Corporation Nov. 1995 PWEE9520

"AA

227 Nm

27 Nm

11 Nm

923 Nm

22 Nm

12 Nm

13 Nm

INTRODUCTION

LIST OF EFFECTIVE PAGES

Page Revision

Code Date Remarks Page Revision

Code Date Remarks

Missing sheets will be supplied upon request.

PWEE9520-B

EJuly 1999Mitsubishi Motors Corporation Revised

11A-0-1 to 11A-0-4 Nov. 1995

11A-0-5 to 11A-0-7 A Dec. 1998

11A-1-1 and 11A-1-2 A Dec. 1998

11A-1-2a and 11A-1-2b A Dec. 1998

11A-1-3 to 11A-1-5 A Dec. 1998

11A-1-5a and 11A-1-5b A Dec. 1998

11A-1-6 and 11A-1-7 Nov. 1995

11A-2-1 Nov. 1995

11A-2-2 A Dec. 1998

11A-3-1 A Dec. 1998

11A-3-1a and 11A-3-1b A Dec. 1998

11A-3-2 and 11A-3-3 Nov. 1995

11A-4-1 A Dec. 1998

11A-4-2 to 11A-4-6 Nov. 1995

11A-5-1 and 11A-5-2 Nov. 1995

11A-5-2a and 11A-5-2b A Dec. 1998

11A-5-3 and 11A-5-4 Nov. 1995

11A-6-1 and 11A-6-2 Nov. 1995

11A-6-2a and 11A-6-2b A Dec. 1998

11A-6-3 to 11A-6-5 Nov. 1995

11A-7-1 and 11A-7-2 Nov. 1995

11A-7-2a A Dec. 1998

11A-7-2b B July 1999 Revised

11A-7-3 Nov. 1995

11A-7-4 B July 1999 Added

11A-8-1 A Dec. 1998

11A-8-1a and 11A-8-1b A Dec. 1998

11A-8-2 to 11A-8-10 A Dec. 1998

11A-9-1 A Dec. 1998

11A-9-1a and 11A-9-1b A Dec. 1998

11A-9-2 and 11A-9-3 Nov. 1995

11A-9-4 to 11A-9-10 A Dec. 1998

11A-10-1 A Dec. 1998

11A-10-2 to 11A-10-4 Nov. 1995

11A-11-1 Nov. 1995

11A-11-2 A Dec. 1998

11A-11-3 and 11A-11-4 Nov. 1995

11A-11-5 to 11A-11-8 A Dec. 1998

11A-12-1 to 11A-12-7 A Dec. 1998

PWEE9520-B

EJuly 1999Mitsubishi Motors Corporation Revised

Altri manuali per 4G1 series

Indice

Altri manuali Mitsubishi Motore

Mitsubishi

Mitsubishi 4G1 series Manuale utente

Mitsubishi

Mitsubishi S6R2 Series Manuale

Mitsubishi

Mitsubishi 6M70 Manuale di istruzioni

Mitsubishi

Mitsubishi Evolution EVOMITS Manuale utente

Mitsubishi

Mitsubishi 6M60-TL Manuale utente

Mitsubishi

Mitsubishi 4G6 series Manuale utente

Mitsubishi

Mitsubishi S6S-Y3T61HF Manuale utente

Mitsubishi

Mitsubishi 6A1 series Manuale utente

Mitsubishi

Mitsubishi GB17GPV Manuale utente

Mitsubishi

Mitsubishi TUE Series Manuale utente

Mitsubishi

Mitsubishi S16R-Y2PTAW2-1 Manuale utente

Mitsubishi

Mitsubishi 4G6 series Manuale di istruzioni

Mitsubishi

Mitsubishi S16R Manuale utente

Mitsubishi

Mitsubishi CNC Meldas HC Series Manuale utente

Mitsubishi

Mitsubishi S6B3 Manuale

Mitsubishi

Mitsubishi S4Q Manuale utente

Mitsubishi

Mitsubishi 4G6 Series 1991 Manuale di istruzioni

Mitsubishi

Mitsubishi TLE Series (FA Manuale utente

Mitsubishi

Mitsubishi S4S-DT Manuale

Mitsubishi

Mitsubishi S3L Manuale utente

Mitsubishi

Mitsubishi S16R Manuale

Mitsubishi

Mitsubishi GB101 Manuale utente

Mitsubishi

Mitsubishi MELIMP Series Manuale utente

Mitsubishi

Mitsubishi 4DQ3 Manuale utente

Manuali Motore popolari di altre marche

Rotax

Rotax 125 senior MAX evo Manuale utente

Kohler

Kohler K361 Manuale utente

MTD

MTD OHV Series Manuale utente

Kohler

Kohler COMMAND CH18-745 Manuale utente

Mercury

Mercury D4.2L D-Tronic Manuale utente

Selve

Selve SE Plus-RC Series Manuale utente

Perkins

Perkins 1206E-E66TA Manuale utente

Skov

Skov DA 174 Manuale

Rossi

Rossi TX11 Series Manuale utente

Siemens

Siemens SIMOTICS T-1FW3 Foglio di istruzioni

AL-KO

AL-KO PRO 350 Manuale utente

MTU

MTU 12 V 4000 Lx4 Manuale utente

Nanni

Nanni N3.30 Manuale di istruzioni

Nanni

Nanni N5.160 CR2 Manuale utente

KSB

KSB SuPreme Series Istruzioni per l'installazione

Hiwin

Hiwin EM1 Series Manuale utente

Rotax

Rotax 912 i series Istruzioni operative

Siemens

Siemens SIMOTICS XP 1MB1 Manuale utente