Molex 207129 Series Manuale utente

Hand Crimp Tool for FIQD Terminals

Doc No: ATS-640160042 elease Date: 07-13-12 UNCONTROLLED COPY Page 1 of 4

evision: A evision Date: 07-13-12

ServiceGrade





Hand Crimp Tool

Application Tooling

Specification S eet Order No. 64016-0042

FEATURES





 A full cycle ratcheting hand tool ensures complete crimps





 Ergonomic soft grip handles for comfortable crimping





 For crimps conforming to industry standards such as UL requirements, use the 64001-4500

Premium Grade™ hand tool

SCOPE

Products: Fully insulated Quick Disconnect for 14-22 AWG and .Step Down Butt Splices for 10-12 to 14-16

AWG and 14-16 to 18-22 AWG.

Crimping Information:

Crimp the terminal and appropriate gauge wire in the specified profile.

Description Wire Size Pull Force UL486A

Minimum ▼

Tool Crimp Profile

Markings

AWG

Lb.

Quick

Disconnects

5.00

356.0

80.0

3.30

311.5

70.0

2.00

222.6

50.0

1.30

133.5

30.0

0.80

89.0

20.0

.50

57.9

13.0

0.35

35.6

8.0

Splices

(Butt splices or

parallel splices)

5.00

178.0

40.00

3.30

155.7

35.00

2.00

111.2

25.00

1.30

66.8

15.00

0.80

44.5

10.00

0.50

44.5

10.00

0.35

35.6

8.0

▼

Pull force test samples should not have the wire insulation crimped.

Note:

An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand tool

crimp. The pull force value must exceed the terminal’s minimum pull force specifications listed above. If values do

not exceed the minimum pull force when all instructions are followed then a new tool is required.

Hand Crimp Tool for FIQD Terminals

Doc No: ATS-640160042 elease Date: 07-13-12 UNCONTROLLED COPY Page 2 of 4

evision: A evision Date: 07-13-12

MALE QD TAPE OR

MOLDED REF

TAB

SIZE

CUT

OFF TAB

TERMINAL

STRIP

MWID OR MAX

INSULATION

DIAMETER

STRIP

LENGTH

WIRE STOP

BRUSH

TAB SIZE

FEMALE QD

Figure 1

TERMINAL WIRE

HAND TOOL

OPEN

Figure 2

TERMINAL

BARREL

CONDUCTOR ANVIL

TERMINAL

CONDUCTOR

PUNCH

WIRE

DEFINITION OF TERMS

The following illustrations are a

generic terminal. Some of the

terminals may look different and be

held in a different area of the

terminal.

OPERATION

CAUTION: Crimp only Molex

terminals listed above with this

tool. Do not crimp hardened

objects as damage can occur

to the tool.

WARNING: Make sure that the wire is DISCONNECTED from any power supply

Make sure work area is clean and dry and wear approved eye protection.

Open the hand tool by squeezing the handles together; at the end of the closing stroke the anti-backup ratchet will

release. elease the handles and the hand tool will open.

Crimping Terminals

1. Select the desired terminal listed in scope.

2. Holding the terminal at the contact end, place the terminal in the appropriate nest. See Figure 1.

Note: some terminals may have a large insulation or conductor grip; the grip may need to be slightly closed (by

hand) so it will fit between the open jaws.

3. Slowly close the handles of the tool until the terminal is held in place. If the handles are closed too far the

terminal will begin to crimp.

4. Place a pre-stripped wire into the terminal. For wire strip length, see terminal product specification on the

Molex website. Push the wire into the terminal barrel until it stops. See Figure 2.

Hand Crimp Tool for FIQD Terminals

Doc No: ATS-640160042 elease Date: 07-13-12 UNCONTROLLED COPY Page 3 of 4

evision: A evision Date: 07-13-12

Fig

ure

Figure 3

TERMINAL

BARREL

CONDUCTOR ANVIL

TERMINAL

WIRE STOP

ONDUCTOR

PUNCH

WIRE

5. While holding the wire in place, slowly close the handles of the tool. If a jam occurs, stop closing the tool and

release the anti-backup ratchet located on the top of the tool. Pushing it forward will release the jaws. See

Figure 4.

6. Continue to close the tool handles until the anti-backup ratchet releases. Allow the handles to open.

7. emove the crimped terminal from the tool.

8. Inspect the crimp for loose wire strands, missing crimp, or other damage. Any minor terminal bending may be

straightened by hand.

Crimping Butt Splices

1. Position the splice into the desired nest.

2. Partially close the tool to hold the splice in place.

3. Insert the properly stripped wire into the splice. The wires end

should butt against the tab in the terminal. See Figure 3.

4. Continue to close the tool handles until the anti-backup ratchet

releases. Allow the handles to open.

5. emove the crimped splice. Inspect for proper crimp location.

6. otate the butt splice terminal 180°, so that the opposite end of

splice is in the nest.

7. epeat steps 1 thru 4.

8. Inspect the crimp for loose wire strands, missing crimp, or other

damage. Any minor terminal bending may be straightened by hand.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance

steps:

1. emove dust, moisture, and other contaminants with a clean brush, or

soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected

with a thin coat of high quality machine oil. Do not oil excessively.

Light oil (such as SAE30W oil) applied at the oil points, shown in

Figure 3, every 5,000 crimps or 3 months, is recommended.

4. Wipe excess oil from hand tool, particularly from crimping area. Oil

transferred from the crimping area onto certain terminations may affect

the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

If the tool ever becomes jammed in a partially closed position, DO NOT

force the handles open or closed. The tool will open by lifting the ratchet

release lever. See Figure 4.

Fig

ure

RATCHET RELEASE

LEVER

Hand Crimp Tool for FIQD Terminals

Doc No: ATS-640160042 elease Date: 07-13-12 UNCONTROLLED COPY Page 4 of 4

evision: A evision Date: 07-13-12

Tool Handle Preload

Tool handle preload should NOT require adjustment upon receipt of tool.

This hand tool is set from the factory to a preload that will fully close the tool jaws without excessive force from the

operator. Over the life of the tool the tool linkage can wear and handle preload force may decrease and preload

can be adjusted. It is the operator’s responsibility to periodically perform a tensile pull test on the crimped wire. If

the pull test value falls below the specification, the preload should be adjusted. If after adjustment, the crimp does

not meet the pull test value, then the tool should be replaced.

Warranty

This tool is for electrical terminal crimping purposes only. All tools are warranted to be free of manufacturing

defects for a period of 30 days. Should such a defect occur, the tool will be repaired or exchanged free of charge.

This exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only.

Any clamping, fixturing, or use of handle extensions voids this warranty.

ServiceGrade™ crimp hand tools are low cost tools used in field repair for a limited number of terminations. If a

high quality tool is required or a higher volume of terminations required, please purchase the corresponding

PremiumGrade™ crimp hand tool. A ServiceGrade™ crimp tool may or may not have a terminal locator and in

some case may need the locator removed to operate properly.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. epetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock. NEVER perform crimps on active

electrical circuits.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Certification

Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for

customers to maintain their hand tools.

% This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped

12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than

25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull

testing.

% When the hand tool is no longer capable of achieving minimum pull force, it should be replaced.

Visit our Web site at http://www.molex.com

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