Monico MCore SDR Manuale utente

Page 1 of 110

Rev. G

Operations Manual

Thank you for purchasing mCore SDR (Security Data Router). Your device comes preconfigured and

ready to install.

Prior to use, thoroughly read the instructions in this manual to connect and use this product

correctly. Please retain this manual for future reference and make sure that this manual is

available to all users. To ensure the safety and proper operation of the device and any connected

equipment, installation or relocation should be performed by qualified personnel only.

Page 2 of 110

Rev. G

Table of Contents

Section 1: Safety Precautions .....................................................................................................................................4

Section 1.1: Warnings .............................................................................................................................................5

Section 2: Introduction ...............................................................................................................................................6

Section 2.1: LED Indicator Table .............................................................................................................................7

Section 3: Installation .................................................................................................................................................8

Section 3.1: Mounting ............................................................................................................................................9

Section 3.2: Wiring .............................................................................................................................................. 11

Section 3.3: Grounding ........................................................................................................................................ 13

Section 4: Parts ........................................................................................................................................................ 14

Section 4.1: Parts Table ....................................................................................................................................... 14

Section 5: Power Requirements .............................................................................................................................. 15

Section 6: User Interface ......................................................................................................................................... 16

Section 6.1: Connecting To The User Interface ................................................................................................... 17

Section 6.2: Setting Computer’s Network Adapter ............................................................................................. 19

Section 6.3: Change Password ............................................................................................................................. 23

Section 6.4: Account Sign Off .............................................................................................................................. 24

Section 6.5: General Setting ................................................................................................................................ 24

Section 6.6: Firewall ............................................................................................................................................ 25

Section 6.7: To change the IP address and related settings ................................................................................ 27

Section 7: Web Server ............................................................................................................................................. 29

Section 7.1: mDNS/LLMNR Support .................................................................................................................... 29

Section 7.2: SSL and HTTP Redirect ..................................................................................................................... 30

Section 7.3: Upload SSL Certificate ..................................................................................................................... 31

Section 7.4: External IP and External Name ........................................................................................................ 32

Section 8: Protocols ................................................................................................................................................. 34

Section 8.1: Adding A Protocol ............................................................................................................................ 34

Section 8.2: CDL ................................................................................................................................................... 35

Section 8.2.1: CDL Traffic Log .......................................................................................................................... 38

Section 8.3: Modbus Setup.................................................................................................................................. 39

Section 8.4: SAE J1939 Setup............................................................................................................................... 44

Section 8.4.1: J1939 Traffic Log ....................................................................................................................... 46

Section 8.5: OMF ................................................................................................................................................. 47

Section 8.6: AB Tag Client .................................................................................................................................... 52

Page 3 of 110

Rev. G

Section 8.7: MQTT Protocols ............................................................................................................................... 56

Section 8.7.1: MQTT-Generic .......................................................................................................................... 57

Section 8.7.2: MQTT Amazon Web Services ................................................................................................... 63

Section 8.7.3: MQTT-Sparkplug B .................................................................................................................... 69

Section 9: Live Data Viewer ..................................................................................................................................... 75

Section 10: Internal Tags ......................................................................................................................................... 78

Section 10.1: Function Table ............................................................................................................................... 80

Section 11: Customer Logging ................................................................................................................................. 81

Section 11.1: Export Customer Logs .................................................................................................................... 84

Section 12: ACI eRCM™ Express Configuration ....................................................................................................... 86

Section 12.1: Adding License File ........................................................................................................................ 86

Section 12.2: Viewer File(s) ................................................................................................................................. 88

Section 12.3: Modbus TCP Slave – PLC Setup and Sequence of Operations – Version 1.0 and 1.1 Legacy ........ 90

Section 12.4: Modbus TCP Slave – PLC Setup and Sequence of Operations – Version 1.1 ................................. 91

Section 12.5: AB Tag Client - PLC Setup and Sequence of Operations ................................................................ 92

Section 13: System Functions .................................................................................................................................. 93

Section 13.1: Commit All Changes ....................................................................................................................... 93

Section 13.2: Restore Last Commit ..................................................................................................................... 95

Section 13.3: Export User Data ............................................................................................................................ 96

Section 13.4: Import User Data ........................................................................................................................... 98

Section 13.5: Clear User Data ............................................................................................................................ 101

Section 13.6: Export System Logs ...................................................................................................................... 102

Section 13.7: Set Device Time ........................................................................................................................... 104

Section 13.8: Update Firmware ......................................................................................................................... 104

Section 14: Factory Reset ...................................................................................................................................... 109

Page 4 of 110

Rev. G

Section 1: Safety Precautions

Thoroughly read and follow the safety precautions and operating instructions listed in

this manual before using the product.

 Do not use or mount the product in any manner or location not intended.

 After reading, retain this manual for future reference.

 This manual should be available for anyone operating, repairing or relocating the

product.

 The product should be installed, repaired, or removed by qualified personnel

only.

 Do not disassemble or modify the product.

 Improper installation or repair may cause injury, damage, electric shock or fire.

 To ensure proper operation and avoid damage to the product, use appropriate

tools along with recommended connectors and recommended wire gauge.

 Do not open or break the seal between the housing and the connector header.

 Do not operate a unit that has been damaged.

 Extended environmental conditions: wet location, outdoor use, ambient

temperature - 40o C to +70o C (at or below 28 VDC input), and altitude up to

2000m.

Page 5 of 110

Rev. G

Section 1.1: Warnings

WARNING – EXPLOSION HAZARD. DO NOT CONNECT OR DISCONNECT WHEN ENERGIZED.

AVERTISSEMENT – RISQUE D’EXPLOSION. NE PAS BRANCER OU DÉBRANCHER LORSQUE KE

CIRCUIT EST SOUS TENSION.

WARNING – EXPLOSION HAZARD. DO NOT DISCONNECT WHILE THE CIRCUIT IS LIVE OR

UNLESS THE AREA IS FREE OF IGNITABLE CONCENTRATIONS.

AVERTISSEMENT – RISQUE D’EXPLOSION. NE PAS DÉBRANCHER SI LE CIRCUIT EST SOUS

TENSION, À MOINS QUE LE MILIEU SOIT LIBRE DE SUBSTANCES INFLAMMABLES CONCENTRÉES.

WARNING – EXPLOSION HAZARD. DO NOT REMOVE OR REPLACE BATTERIES OR PLUG-IN

MODULES (AS APPLICABLE) UNLESS POWER HAS BEEN DISCONNECTED OR THE AREA IS FREE

OF IGNITIBLE CONCENTRATIONS.

AVERTISSEMENT – RISQUE D'EXPLOSION. NE PAS RETIRER OU REMPLACER DES BATTERIES OU

DES MODULES DE PLUG-IN (COMME APPLICABLES) À MOINS QUE LA PUISSANCE A ETE

DÉCONNECTEE OU LA ZONE EST LIBRE DE CONCENTRATIONS IGNITIVE.

WARNING – DO NOT REMOVE THE AMPSEAL CONNECTORS UNLESS THE EQUIPMENT NEEDS

TO UNDERGO REPAIR OR MAINTENANCE. AFTER REPAIR OR MAINTENANCE HAS BEEN DONE,

PLEASE CHECK THE BARE PINS ON THE EQUIPMENT TO ENSURE THERE IS NO DUST OR WATER

PRESENT. IP RATING OF THE EQUIPMENT IS ONLY MAINTAINED WITH THE AMPSEAL

CONNECTORS ATTACHED TO THE EQUIPMENT.

AVERTISSEMENT - NE RETIREZ PAS LES CONNECTEURS AMPSEAL À MOINS QUE L'ÉQUIPEMENT

NE SOIT RÉPARÉ OU ENTRETENU. UNE FOIS LA RÉPARATION OU L'ENTRETIEN EFFECTUÉE,

VÉRIFIEZ LES BROCHES NUES SUR L'ÉQUIPEMENT POUR VOUS ASSURER QU'IL N'Y A PAS DE

POUSSIÈRE OU D'EAU PRÉSENTE. LA CLASSIFICATION IP DE L'ÉQUIPEMENT EST UNIQUEMENT

ENTRETENUE AVEC LES CONNECTEURS AMPSEAL ATTACHÉS À L'ÉQUIPEMENT.

WARNING – TO MAINTAIN CLASS 1, DIVISION 2 RATING, THE UNIT MUST BE INSTALLED IN A

TOOL-SECURED ENCLOSURE USING ONE OF THE NEC WIRING METHODS THAT IS OUTLINED IN

THIS MANUAL.

AVERTISSEMENT - POUR MAINTENIR L'INDICE DE CLASSE 1, DIVISION 2, L'UNITÉ DOIT ÊTRE

INSTALLÉE DANS UN BOÎTIER SÉCURISÉ EN UTILISANT L'UNE DES MÉTHODES DE CÂBLAGE NEC

DÉCRITES DANS CE MANUEL.

Page 6 of 110

Rev. G

Section 2: Introduction

mCore is designed for industrial applications requiring protocol translation between CDL

(CAT® Data Link), SAE J1939, Allen Bradley Tags, Modbus RTU, Modbus TCP, and OMF

(OSIsoft® Message Format). Each unit comes to you preconfigured and ready to install.

The mCore is easy to mount, with two mounting options, and environmentally sealed to

protect against dust ingress and temporary immersion in up to 1 meter (IP66 & IP67) of

water. Designed specifically for heavy-duty industrial applications. The device displays

LED indicating lights configured to provide positive confirmation of power, connectivity,

and data transmit/data receive.

Weight = 2.0 lbs. (.907 kg)

Page 7 of 110

Rev. G

Section 2.1: LED Indicator Table

mCore LED Indicators

Solid Green Blinking Green Solid Amber Blinking Amber Solid Red Blinking Red LED Off

Power Powered On, Booted

Up, and Ready to Use Powered On

and Booting Up

Key-switch Has

Initiated Shutdown

or Software

Upgrade In Progress

Final Shutdown

Sequence and Initial

Reboot

Unit Does

Not Have

Power

CDL Good

Communications

Actively Scanning

CDL Bus for

Responding

Parameters

Indicates

Responding

Parameters During

Scanning

Cable Not Connected,

Wired Incorrectly, or

CDL Device Is

Powered Off

Protocol

Not

Configured

CAN1 Good

Communications

Cable Disconnected

or J1939 Device Is

Powered Off

Protocol

Not

Configured

CAN2 Good

Communications

Cable Disconnected

or J1939 Device Is

Powered Off

Protocol

Not

Configured

Modbus

Master

(RS-485/232)

Actively Polling But

Receiving No Replies

Good

Communications

Upon Bootup Only:

No Activity On Bus,

Cable Not Connected,

or Incorrect Mapping

For Slave Device

CRC Error

Protocol

Not

Configured

Modbus

Slave

(RS-485/232)

Will Be Temporarily

Solid When Other

Devices On The

Network Are Being

Polled

Good

Communications

No Polls Being

Received, Cable Not

Connected, Master

Device Powered Off,

or Incorrect Registers

Being Requested

CRC Error

Protocol

Not

Configured

Ethernet 1

Link Established But

Not Actively

Communicating

Good

Communications

No Link Established

or Cable

Disconnected

Ethernet 2

Link Established But

Not Actively

Communicating

Good

Communications

No Link Established

or Cable

Disconnected

Factory Reset

Factory Reset Is

Complete (All

Protocol LEDs)

Factory Reset

Initiated (All

Protocol LEDs)

Page 8 of 110

Rev. G

Section 3: Installation

mCore is approved for Class I Div. 2 Group A, B, C, and D. In order to maintain this

rating, the unit must be installed in a separate tool secured enclosure and comply with

the one of the following NEC wiring methods:

1. Extra-hard usage cord – Section 501.140 of the NEC and Rule J18-160 of the CE

Code Part I.

2. Instrumentation tray cable (Type ITC or CIC) – Section 501.10(B) and

501.105(B)(6) of the NEC and Rule J18-152 of the CE Code Part I.

3. Power-limited tray cable (Type PLTC) – Article 725 of the NEC.

4. Tray cable (Type TC) installed per Article 336 of the NEC and Rule 12-2202 of the

CE Code Part I.

Page 9 of 110

Rev. G

Figure

Section 3.1: Mounting

DIN Rail Mount:

The mCore unit should be mounted vertically on a horizontal DIN rail. Tilt the unit

to a 45-degree angle and insert the top lip of the DIN rail bracket onto the DIN

rail. While pushing down, attach the bottom lip to the DIN rail to snap the unit

into place, as illustrated in Figure 1. A minimum of 1” of space should be

maintained on all sides of the unit to ensure proper heat regulation. The device’s

mounting pad is shown below in Figure 2.

To remove the unit from the DIN rail, push down on the unit until the bottom lip

is clear from the rail. Then pull out from the bottom. The unit should remove with

ease.

Figure

Page 10 of 110

Rev. G

Surface-Mount:

The unit should be mounted securely against a flat surface, using two ¼” fasteners

(not provided), in a suitable location as close to the engine as possible. DO NOT

mount directly to the engine block. The unit should be mounted, as shown in

Figure 3, either horizontally or vertically. Horizonal is the optimal mounting

orientation considering LED visibility and heat dissipation. However, other

mounting orientations are acceptable.

Figure 3

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