Mosa TS 415 VS/VSX Guida
TS 415 VS / VSX
50/60 Hz
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
264149003 - GB0 4 0 9
05/05/03 26414M00
preparato da UPT
approvato da DITE
DESCRIZIONE DELLA MACCHINA
TS 415 VS-VSX
M
0
© MOSA REV.0-04/09
Main Characteristics of the unit:
•Welding control with bridge controlled diodes
•Maximum welding current 400A
•"Arc Force" with specific winding for cellulosic electordes
•Three-phase power genaration 16 kVA 400V/50Hz
•Diesel engine VM SUN 2105 E2 responding to emission rules
•Tank of 60l with autonomy of 18 h
•Noise level at 7m 73dB(A) (VS) - 69dB(A) (VSX)
•Dimensions / weight, 1720x980x1080 / 820 (VS) - 840 (VSX) Kg
CONNECTOR FOR
REMOTE CONTROL
WELDING CURRENT
REGULATION
MUFFLER
FILTER
BATTERY
The unit is composed of: a structured base which includes a tank, an engine/alternator unit fixed on the
base by 4 elastic dampers, a roll-bar, with hook for an easy and sure lifting, a chest hinged to the roll-bar
for a quick access to the engine, to the air filter and to the battery. The set is completed by a frontal panel
where the sockets, the protections and the measur ing instruments are mounted, all this protected by a
same sized cover. The aux sockets, the engine control unit and the welding controls are installed, all this
protected by an equally sized cover.
Quality system
M
01
© MOSA REV.3-02/09
UNI EN ISO 9001 : 2000
10/10/02 M01-GB
MOSA has certified its quality system according to
UNI EN ISO 9001:2000 to ensure a constant, high
quality of its products. This certification covers the
design, production and servicing of engine driven
welders and generating sets.
The certifying institute, ICIM, which is a member of
the International Certification Network IQNet,
awarded the official approval to MOSA after an
examination of its operations at the head office and
plant in Cusago (MI), Italy.
This certification is not a point of arrival but a pledge
on the part of the entire company to maintain a level
of quality of both its products and services which
will continue to satisfy the needs of its clients, as
well as to improve the transparency and the
communications regarding all the company’s actives
in accordance with the official procedures and in
harmony with the MOSA Manual of Quality.
The advantages for MOSA clients are:
·Constant quality of products and services at the
high level which the client expects;
·Continuous efforts to improve the products and
their performance at competitive conditions;
·Competent support in the solution of problems;
·Information and training in the correct application
and use of the products to assure the security of
the operator and protect the environment;
·Regular inspections by ICIM to confirm that the
requirements of the company’s quality system
and ISO 9001 are being respected.
All these advantages are guaranteed by the
CERTIFICATE OF QUALITY SYSTEM No.0192
issued by ICIM S.p.A. - Milano (Italy ) - www.icim.it
INDEX GE_, MS_, TS_, EAS_
M
1
© MOSA REV.1-10/07
11/01/01 M1-GB
M 01 QUALITY SYSTEM
M 1.01 COPYRIGHT
M 1.1 NOTES
M 1.4 CE MARK
M 1.5 TECHNICAL DATA
M 1.6 TECHNICAL DATA ENGINE DRIVEN WELDER
M 2-2.1 SYMBOLS AND SAFETY PRECAUTIONS
M 2.5... INSTALLATION AND ADVICE BEFORE USE
M 2.6 INSTALLATIONS AND ADVICE
M 2.7 INSTALLATION
M 3 PACKING
M 4... TRANSPORT AND DISPLACEMENTS
M 6... ASSEMBLY: CT........
M 20 SETTING-UP THE UNIT (DIESEL ENGINE)
M 21 ENGINE STARTING AND USE (DIESEL ENGINE)
M 22 STOPPING THE ENGINE (DIESEL ENGINE)
M 25 SETTING-UP THE UNIT (GASOLINE ENGINE)
M 26 STARTING THE ENGINE (GASOLINE ENGINE)
M 27 STOPPING THE ENGINE (GASOLINE ENGINE)
M 30 CONTROLS LEGEND
M 31 CONTROLS
M 34 USE AS A WELDER
M 35 USE AS AN ENGINE STARTER
M 36 USE AS A BATTERY CHARGE
M 37... USE AS A GENERATOR
M 38... USE OF THE REMOTE CONTROL
M 39... USE OF THE ENGINE PROTECTION
M 40... TROUBLE SHOOTING
M 43... MAINTENANCE
M 45 STORAGE
M 46 CAST OFF
M 53 DIMENSIONS
M 55 RECOMMENDED ELECTRODES
M 60 ELECTRICAL SYSTEM LEGENDE
M 61... ELECTRICAL SYSTEM
R 1 SPARE PARTS LIST
...... SPARE PARTS
K... ACCESSORIES
Copyright GE_, MS_, TS_, EAS
M
1.01
© MOSA 1.0-10/02
ATTENTION
©All rights are reserved to said Company.
It is a property logo of MOSA division of B.C.S.
S.p.A. All other possible logos contained in the
documentation are registered by the respective
owners.
➠The reproduction and total or partial use, in any
form and/or with any means, of the
documentation is allowed to nobody without a
written permission by MOSA division of B.C.S.
S.p.A.
To this aim is reminded the protection of the author’s
right and the rights connected to the creation and
design for communication, as provided by the laws
in force in the matter.
In no case MOSA division of B.C.S. S.p.A. will be
held responsible for any damaga, direct or indirect,
in relation with the use of the given information.
MOSA division of B.C.S. S.p.A. does not take any
responsibility about the shown information on firms
or individuals, but keeps the right to refuse services
or information publication which it judges discutible,
unright or illegal.
10/10/02 M1-01-GB
This use and maintenance manual is an important
part of the machines in question.
The assistance and maintenance personel must
keep said manual at disposal, as well as that for
the engine and alternator (if the machine is
synchronous) and all other documentation about the
machine.
We advise you to pay attention to the pages
concerning the security (see page M1.1).
INFORMATION
Dear Customer,
We wish to thank you for having bought from
MOSA a high quality set.
Our sections for Technical Service and Spare
Parts will work at best to help you if it were
necessary.
To this purpose we advise you, for all control and
overhaul operations, to turn to the nearest
authorized Service Centre, where you will obtain
a prompt and specialized intervention.
☞In case you do not profit on these Services and
some parts are replaced, please ask and be
sure that are used exclusively original MOSA
parts; this to guarantee that the performances
and the initial safety prescribed by the norms in
force are re-established.
☞The use of non original spare parts will cancel
immediately any guarantee and Technical Ser-
vice obligation from MOSA.
NOTES ABOUT THE MANUAL
Before actioning the machine please read this
manual attentively. Follow the instructions
contained in it, in this way you will avoid
inconveniences due to negligence, mistakes or
incorrect maintenance. The manual is for qualified
personnel, who knows the rules: about safety and
health, installation and use of sets movable as
well as fixed.
You must remember that, in case you have
difficulties for use or installation or others, our
Technical Service is always at your disposal for
explanations or interventions.
The manual for Use Maintenance and Spare Parts
is an integrant part of the product. It must be kept
with care during all the life of the product.
In case the machine and/or the set should be
yielded to another user, this manual must also
given to him.
Do not damage it, do not take parts away, do not
tear pages and keep it in places protected from
dampness and heat.
You must take into account that some figures
contained in it want only to identify the described
parts and therefore might not correspond to the
machine in your possession.
INFORMATION OF GENERAL TYPE
In the envelope given together with the machine
and/or set you will find: the manual for Use
Maintenance and Spare Parts, the manual for
use of the engine and the tools (if included in the
equipment), the guarantee (in the countries where
it is prescribed by law).
Our products have been designed for the use of
generation for welding, electric and hydraulic
system; ANY OTHER DIFFERENT USE NOT
INCLUDED IN THE ONE INDICATED, relieves
MOSA from the risks which could happen or,
anyway, from that which was agreed when selling
the machine; MOSA excludes any responsibility
for damages to the machine, to the things or to
persons in this case.
Our products are made in conformity with the
safety norms in force, for which it is advisable to
use all these devices or information so that the
use does not bring damage to persons or things.
While working it is advisable to keep to the
personal safety norms in force in the countries to
which the product is destined (clothing, work tools,
etc.).
Do not modify for any motive parts of the machine
(fastenings, holes, electric or mechanical devices,
others..) if not duly authorized in writing by MOSA:
the responsibility coming from any potential
intervention will fall on the executioner as in fact
he becomes maker of the machine.
Notes GE_, MS_, TS_, EAS_
M
1-1
© MOSA 1.0-10/02
☞Notice: this manual does not engage MOSA,
who keeps the faculty, apart the essential
characteristics of the model here described and
illustrated, to bring betterments and modifications
to parts and accessories, without putting this
manual uptodate immediately.
10/10/02 M 1-1 GB
CE MARK
M
1.4
© MOSA REV.4-10/07
10/10/02 M1-4 GB
Any of our product is labelled with CE marking attesting its conformity to appliable directives
and also the fulfillment of safety requirements of the product itself; the list of these directives is
part of the declaration of conformity included in any machine standard equipment.
Here below the adopted symbol:
CE marking is clearly readable and unerasable and it can be either part of the data-plate (A) or
placed as a sticker near the data-plate (B)
AB
Furthermore, on each model it is shown the noise level value; the symbol used is the following:
The indication is shown in a clear, readable and indeleble way on a sticker.
05/05/03 26414-I
Technical data TS 415 VS/VSX
50/60Hz
M
1.5
© MOSA REV.1-04/09
The TS 415 engine driven welder is a unit which ensures the function as:
a) a current source for are welding
b) a current source for the auxiliary generation
Unit meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such
as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
The assembling is made on a steel structure, on which are provided elastic support which must damp the vibrations and also
eliminate sounds which would produce noise.
Technical data TS 415 VS TS 415 VSX
ALTERNATOR Self-excited, self-regulated, brushless
Type three-phase,asynchronous
Insulationclass H
GENERATOR
Three-phase generation 16 kVA / 400 V / 23.1 A
Single-phase generation 12 kVA / 230 V / 52.1 A
Single-phase generation 6 kVA / 110 V / 54 4
Single-phase generation 5 kVA / 48 V / 104 A
Frequency 50 Hz
Service 100 %
ENGINE
Mark / Model VM SUN 2105 E2
Type / Cooling system Diesel 4-Stroke / air
Cylinders / Displacement 2 / 1992 cm3
Output max. 18.5 kW (25 HP) (50Hz) - 22 kW (30 HP) (60Hz)
Speed 1500 rpm (50Hz) - 1800 rpm (60Hz)
Fuel consumption 264 g/kWh
Capacità coppa olio 5.5 l
Starter electric
GENERAL SPECIFICATIONS
Battery 12V - 100Ah
Tank capacity 60 l
Running time (at duty cycle 60%) 18 h
Protection IP 23
Dimensions Lxwxh (mm) * 1720x980x1080
Weight * 820 Kg 840 Kg
Measured acoustic power 98 LWA (73 dB(A) - 7m) 95LWA (70 dB(A) - 7m)
Guaranteed acoustic power - 95 LWA (70 dB(A) - 7m)
* Dimensions and weight are inclusive of all parts without wheels and towbar.
2000/14/CE
2000 / 14 / CE
POWER
Declared power according to ISO 3046-1 (temperature 25°C, 30% relative hummidity, altitude 100 m above sea level).
It’s admitted overload of 10% each hour every 12 h.
In an approximative way one reduces: of 1% every 100 m altitude and of 2.5% for every 5°C above 25°C.
ACOUSTIC POWER LEVEL
ATTENTION: The concrete risk due to the machine depends on the conditions in which it is used. Therefore, it is up to the end-
user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions (for
instance, adopting a I.P.D. -Individual Protection Device)
Acoustic Noise Level (LWA)
- Measure Unit dB(A): it stands for acoustic noise released in a certain delay of time.This is not
submitted to the distance of measurement.
Acoustic Pressure (Lp) - Measure Unit dB(A): it measures the pressure originated by sound waves emission. Its value
changes in proportion to the distance of measurement.
The here below table shows examples of acoustic pressure (Lp) at different distances from a machine with Acoustic Noise
Level (LWA)
of 95 dB(A)
Lp a 1 meter = 95 dB(A) - 8 dB(A) = 87 dB(A) Lp a 7 meters = 95 dB(A) - 25 dB(A) = 70 dB(A)
Lp a 4 meters = 95 dB(A) - 20 dB(A) = 75 dB(A) Lp a 10 meters = 95 dB(A) - 28 dB(A) = 67 dB(A)
PLEASE NOTE: the symbol when with acoustic noise values, indicates that the device respects noise emission limits
according to 2000/14/CE directive.
05/05/03 26414-GB
Technical data TS 415 VS/VSX
50/60Hz
M
1.6
© MOSA REV.1-10/06
D.C. WELDING 50Hz 60Hz
Welding current electronic 20 - 200 / 20 - 400 A 20 - 200 / 20 - 450 A
regulation (on two scales)
Service 400 A - 60%, 350 A - 100% 450 A - 35%, 400 A - 60%, 350 A - 100%
Striking voltage 70 V 70 V
SIMULTANEOUS UTILIZATION FACTORS
In case Welding and Generation can be used simultaneously, however, the engine cannot be overloaded. The ta-
ble below gives the maximum limits to be respected:
16 kVA10 kVA7.5 kVA4 kVA0
AUXILIARY POWER
0150 A200 A>250 A
WELDING CURRENT 100 A
OUTPUT CARACTERISTIC
BC (ARC FORCE)
50Hz
BC (ARC FORCE)
60Hz
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