MOTO GUZZI V100 E5 2023 Guida

SERVICE STATION MANUAL

2Q000541

V100 E5

SERVICE STATION

MANUAL

V100 E5

THE VALUE OF SERVICE

As a result of continuous updates and specific technical training programmes for Moto Guzzi products,

onlyMotoGuzziOfficialNetworkmechanicsknowthisvehiclefullyandhavethespecifictoolsnecessary

to carry out maintenance and repair operations correctly.

Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding

it, its regular maintenance and the use of original Moto Guzzi spare parts only are essential factors!

For information on the nearest Official Dealer and/or Service Centre consult our website:

www.motoguzzi.com

Only by requesting Moto Guzzi original spare parts can you be sure of purchasing products that were

developed and tested during the actual vehicle design stage. All Moto Guzzi original spare parts undergo

quality control procedures to guarantee reliability and durability.

Thedescriptionsandimagesinthispublicationaregivenforillustrativepurposesonlyandarenotbinding.

While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio &

C.S.p.A. reserves theright, at anytime and withoutbeing required toupdate this publicationbeforehand,

to make any changes to components, parts or accessories, which it considers necessary to improve the

product or which are required for manufacturing or construction reasons.

Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual

versions should be checked with the Official Moto Guzzi sales network.

The Moto Guzzi brand is owned by Piaggio & C. S.p.A.

in part is prohibited.

Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy

www.piaggio.com

SERVICE STATION MANUAL

V100 E5

This manual provides the main information to carry out regular maintenance operations on your vehicle.

This manual is intended to Moto Guzzi Dealers and their qualified mechanics; several concepts have

been deliberately omitted as they are considered unnecessary. As it is not possible to include complete

mechanical notions in this manual, users should have basic mechanical knowledge or minimum

knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or

checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures

are not described in detail, be extremely cautious so as not to damage components or injure individuals.

In order to optimise customer satisfaction when using our vehicles, Piaggio & C. s.p.a. commits itself to

continually improve its products and the relative documentation. The main technical modifications and

changes in repair procedures are communicated to all Moto Guzzi Sales Outlets and its International

Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of

need or further queries on repair and check procedures, consult Moto Guzzi CUSTOMER

DEPARTMENT, which will be prepared to provide any information on the subject and any further

communications on updates and technical changes related to the vehicle.

NOTE Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked withthis symbol indicate the correctuse of the vehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS

PRE-DELIVERY PRE DE

CHARACTERISTICS CHAR

SPECIAL TOOLS S-TOOLS

MAINTENANCE MAIN

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

POWER SUPPLY P SUPP

SUSPENSIONS SUSP

CHASSIS CHAS

BRAKING SYSTEM BRAK SYS

CLUTCH SYSTEM CLU SYS

COOLING SYSTEM COOL SYS

BODYWORK BODYW

INDEX OF TOPICS

PRE-DELIVERY PRE DE

Carry out the listed tests before delivering the vehicle.

WARNING

PROCEED WITH THE UTMOST CAUTION WHEN HANDLING PETROL.

CAUTION

USE THE DIAGNOSTIC TOOL TO CHECK FOR ANY ERRORS AND CHECK THAT ALL PARAM-

ETERS ARE CORRECT.

ENSURE THAT THE VEHICLE CALIBRATION HAS BEEN UPDATED TO LATEST VERSION

AVAILABLE, AFTER UPDATING THE DIAGNOSTIC TOOL.

Aesthetic inspection

•Paintwork

•Fitting of Plastics

•Scratches

•Dirt

Tightening torques inspection

Safety fasteners:

•Front and rear suspension assembly

•Front and rear brake calliper clamping assembly

•Front and rear wheel assembly

•Engine - frame fastenings

•Steering assembly

•Plastics fixing screws

Electrical system

- Main switch

- Headlamps: high beam lights, low beam lights, tail-lights (front and rear) and relevant warning lights

- Headlight adjustment according to regulations in force

- Front and rear stop light switches and their bulbs

- Turn indicators and their warning lights

- Instrument cluster lights

- Instrument cluster: fuel and temperature indicator (if present)

- Instrument panel warning lights

- Horn

- Electric starter

- Engine stop via emergency stop switch and side stand

V100 E5 Pre-delivery

PRE DE - 7

- Electric helmet compartment lock release switch (if applicable)

- Through the diagnostic tool, check that the last mapping version is present in the control unit/s and,

if required, program the control unit/s again: consult the technical service website to know about avail-

able upgrades and details regarding the operation.

CAUTION

TO ENSURE MAXIMUM PERFORMANCE, THE BATTERY MUST BE CHARGED BEFORE USE.

INADEQUATE CHARGING OF THE BATTERY WITH A LOW LEVEL OF ELECTROLYTE BEFORE

IT IS FIRST USED SHORTENS THE LIFE OF THE BATTERY.

CAUTION

WHEN INSTALLING THE BATTERY, ATTACH THE POSITIVE LEAD FIRST AND THEN THE NEG-

ATIVE ONE, AND PERFORM THE REVERSE OPERATION DURING REMOVAL.

CAUTION

THE BATTERY ELECTROLYTE IS TOXIC, CORROSIVE AND, AS IT CONTAINS SULPHURIC

ACID, MAY CAUSE BURNING IF IT COMES INTO CONTACT WITH THE SKIN. WHEN HANDLING

BATTERY ELECTROLYTE, WEAR TIGHT-FITTING GLOVES AND PROTECTIVE APPAREL. IN

THE EVENT OF SKIN CONTACT WITH THE ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY

OF CLEAN WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE

EVEN TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IN THE EVENT OF CON-

TACT WITH THE EYES, RINSE WITH PLENTY OF WATER FOR FIFTEEN MINUTES AND CON-

SULT AN EYE SPECIALIST IMMEDIATELY. THE BATTERY RELEASES EXPLOSIVE GASES;

KEEP IT AWAY FROM FLAMES, SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCES. EN-

SURE ADEQUATE VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.

KEEP OUT OF THE REACH OF CHILDREN.

BATTERY LIQUID IS CORROSIVE. DO NOT POUR OR SPILL ON PLASTIC COMPONENTS IN

PARTICULAR. ENSURE THAT THE ELECTROLYTIC ACID IS COMPATIBLE WITH THE BATTERY

BEING ACTIVATED.

CAUTION

NEVER USE FUSES WITH A CAPACITY HIGHER THAN THAT RECOMMENDED. THE USE OF A

FUSE OF UNSUITABLE CAPACITY MAY RESULT IN SERIOUS DAMAGES TO THE WHOLE VE-

HICLE OR EVEN CAUSE A FIRE.

CAUTION

Do not leave the vehicle with the engine off and the ignition key to "ON". The sophisticated on-

board instruments have a high current draw which, if left on with the engine switched off, will

discharge the battery in a short time.

Pre-delivery V100 E5

PRE DE - 8

TRADITIONAL BATTERY ACTIVATION PRO-

CEDURE

•Place the battery on a flat surface.

•Remove the cell's protective sticker.

•Take the acid container.

•Remove the cap 1 of the container 2.

•Place the container upside down, per-

pendicularly above the battery, align-

ing the outlets with the battery cells.

•Apply pressure to the container to

break the seals. The liquid will begin to

flow into the cells.

•Check that air bubbles come out of the

cells; let the liquid flow into the cells for

at least 20 minutes.

•If no air bubbles escape and the liquid

does not flow, tap lightly on the bottom

of the container until the liquid begins

to flow into the cells. Never remove the

container from the battery, pierce it or

cut it to facilitate the exit of the liquid.

•Make sure the liquid container is com-

pletely empty before removing it.

•Allow the battery to stand for at least 1

hour,before starting the charging proc-

ess, without closing the six cells. This

operation is extremely important in or-

der to have the best battery perform-

ance over time.

•Recharge the battery following the

specifications indicated on the battery

(see photo ) and using a suitable bat-

tery charger.

NOTE

IN THE SHOWN EXAMPLE IT IS IMPORTANT TO USE A

BATTERYCHARGERWITH1.2 AMPERE(CHARGING TIME

5-10 HOURS) OR 5 AMPERE (CHARGING TIME 1 HOUR).

V100 E5 Pre-delivery

PRE DE - 9

After performing the battery activation procedure,

install it on the vehicle in the dedicated compart-

ment. Then connect the cables to the battery,

starting from the positive (1).

Install the battery cover (2) and tighten the fixing

screws(3).PlacetheOBD2cable(4)andtheGMP

preparation cable (5) on the cover.

Levels check

•Braking system liquid level (front and rear)

•Hydraulic clutch fluid level

•Engine oil level

•Coolant level

Road test

•Cold start

•Instrument operations

•Throttle control response

•Stability on acceleration and braking

•Front and rear brake efficiency

•Front and rear suspension efficiency

•Abnormal noise

CAUTION

V100 is equipped with an advanced transmission that makes it easy to engage neutral between

first and second gear when stationary. Due to the peculiar architecture of this transmission, IT

IS NOT POSSIBLE, AT A STANDSTILL, TO SHIFT INTO ANOTHER GEAR BEYOND THE FIRST

GEAR.

CAUTION

Pre-delivery V100 E5

PRE DE - 10

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