Motorline professional SIGMA X Manuale di istruzioni

v.

REV. /

SIGMA X EN

USER / INSTALLER'S MANUAL

SIGMA X

15A

15B

16A

16B

1A 1B

ENEN

ADJUST THE SPRINGS

INSTALLATION MAP

MOTOR AND FLASHING LIGHT CONNECTIONS

PHOTOCELL CONNECTIONS AND SAFETY EDGE

INSTRUCTIONS FOR FINAL CONSUMERS / SPECIALIZED TECHNICIANS

SPRING DIRECTION

FOUNDATION

EXCHANGE  SPRINGS FOR  SPRING

BOOM MOUNTING

TESTING SPRING ADJUSTMENT

REMOVE COVER AND PROFILES

SPRING POSITION

AUTOMATISM INSTALLATION

FIX BAR SUPPORTS

POWER CABLE

ADJUST STOPPERS

FINETUNING THE LIMIT SWITCHES

APPLY PROFILES AND COVER

TECHNICAL CHARACTERISTICS

COMPONENTS

FLASHING LIGHT

MANUAL OPENING / CLOSING

. SAFETY INSTRUCTIONS

. AUTOMATISM

. INSTALLATION

. CONNECTIONS

. TROUBLESHOOTING

00. CONTENT

INDEX ATENTION:

ADJUSTING TABLES

01. SAFETY INSTRUCTIONS

This product is certified in accordance with European

Community (EC) safety standards.

This product complies with Directive 2011/65/EU of the

European Parliament and of the Council, of 8 June 2011, on

the restriction of the use of certain hazardous substances

in electrical and electronic equipment and with Delegated

Directive (EU) 2015/863 from Commission.

(Applicable in countries with recycling systems).

This marking on the product or literature indicates that the

product and electronic accessories (eg. Charger, USB cable,

electronic material, controls, etc.) should not be disposed

of as other household waste at the end of its useful life. To

avoid possible harm to the environment or human health

resulting from the uncontrolled disposal of waste, separate

these items from other types of waste and recycle them

responsibly to promote the sustainable reuse of material

resources. Home users should contact the dealer where

they purchased this product or the National Environment

Agency for details on where and how they can take these

items for environmentally safe recycling. Business users

should contact their vendor and check the terms and

conditions of the purchase agreement. This product and

its electronic accessories should not be mixed with other

commercial waste.

This marking indicates that the product and electronic

accessories (eg. charger, USB cable, electronic material,

controls, etc.) are susceptible to electric shock by direct or

indirect contact with electricity. Be cautious when handling

theproductandobserveallsafetyproceduresinthismanual.

2A EN

01. SAFETY INSTRUCTIONS

GENERAL WARNINGS

•This manual contains very important safety and usage information.

Read all instructions carefully before beginning the installation/

usage procedures and keep this manual in a safe place that it can be

consulted whenever necessary.

•This product is intended for use only as described in this manual. Any

other enforcement or operation that is not mentioned is expressly

prohibited, as it may damage the product and put people at risk

causing serious injuries.

•Thismanual is intendedfirstlyforspecialized technicians, and does not

invalidate the user’s responsibility to read the “User Norms” section in

order to ensure the correct functioning of the product.

•The installation and repair of this product may be done by qualified

and specialized technicians, to assure every procedure are carried

out in accordance with applicable rules and norms. Nonprofessional

and inexperienced users are expressly prohibited of taking any action,

unless explicitly requested by specialized technicians to do so.

•Installations must be frequently inspected for unbalance and the

wear signals of the cables, springs, hinges, wheels, supports and other

mechanical assembly parts.

•Do not use the product if it is necessary repair or adjustment is

required.

•When performing maintenance, cleaning and replacement of parts,

the product must be disconnected from power supply. Also including

any operation that requires opening the product cover.

•The use, cleaning and maintenance of this product may be carried

out by any persons aged eight years old and over and persons whose

physical,sensorialormentalcapacitiesarelower,orbypersonswithout

any knowledge of the product, provided that these are supervision

and instructions given by persons with experienced in terms of usage

of the product in a safe manner and who understands the risks and

dangers involved.

•Children shouldn’t play with the product or opening devices to avoid

the motorized door or gate from being triggered involuntarily.

WARNINGS FOR TECHNICIANS

•Before beginning the installation procedures, make sure that you have

all the devices and materials necessary to complete the installation

of the product.

•You should note your Protection Index (IP) and operating temperature

to ensure that is suitable for the installation site.

•Provide the manual of the product to the user and let them know how

to handle it in an emergency.

•If the automatism is installed on a gate with a pedestrian door, a door

locking mechanism must be installed while the gate is in motion.

•Do not install the product “upside down” or supported by elements do

not support its weight. If necessary, add brackets at strategic points

to ensure the safety of the automatism.

•Do not install the product in explosive site.

•Safety devices must protect the possible crushing, cutting, transport

and danger areas of the motorized door or gate.

•Verify that the elements to be automated (gates, door, windows,

blinds, etc.) are in perfect function, aligned and level. Also verify if the

necessary mechanical stops are in the appropriate places.

•The centralmust be installed on asafe place ofany fluid (rain, moisture,

etc.), dust and pests.

•You must route the various electrical cables through protective tubes,

to protect them against mechanical exertions, essentially on the

power supply cable. Please note that all the cables must enter the

central from the bottom.

•If the automatism is to be installed at a height of more than 2,5m from

the ground or other level of access, the minimum safety and health

requirements for the use of work equipment workers at the work of

Directive 2009/104/CE of European Parliament and of the Council of 16

September 2009.

•Attach the permanent label for the manual release as close as possible

to the release mechanism.

3A EN

01. SAFETY INSTRUCTIONS

•Disconnect means, such as a switch or circuit breaker on the electrical

panel, must be provided on the product’s fixed power supply leads in

accordance with the installation rules.

•If the product to be installed requires power supply of 230Vac or

110Vac, ensure that connection is to an electrical panel with ground

connection.

•The product is only powered by low voltage satefy with central (only

at 24V motors)

WARNINGS FOR USERS

•Keep this manual in a safe place to be consulted whenever necessary.

•If the product has contact with fluids without being prepared, it must

immediately disconnect from the power supply to avoid short circuits,

and consult a specialized technician.

•Ensure that technician has provided you the product manual and

informed you how to handle the product in an emergency.

•Ifthesystemrequiresanyrepairormodification,unlocktheautomatism,

turn off the power and do not use it until all safety conditions have

been met.

•In the event of tripping of circuits breakers of fuse failure, locate

the malfunction and solve it before resetting the circuit breaker or

replacing the fuse. If the malfunction is not repairable by consult this

manual, contact a technician.

•Keep the operation area of the motorized gate free while the gate in in

motion, and do not create strength to the gate movement.

•Do not perform any operation on mechanical elements or hinges if the

product is in motion.

SYMBOLS LEGEND:

• Important safety

notices

• Useful information

• Programming

information

• Potentiometer

information

• Connectors

information

• Buttons

information

RESPONSABILITY

•Supplier disclaims any liability if:

•Product failure or deformation result from improper installation

use or maintenance!

•Safety norms are not followed in the installation, use and

maintenance of the product.

•Instructions in this manual are not followed.

•Damaged is caused by unauthorized modifications

•In these cases, the warranty is voided.

MOTORLINE ELECTROCELOS SA.

Travessa do Sobreiro, nº29

4755-474 Rio Côvo (Santa Eugénia)

Barcelos, Portugal

370mm

353mm

255mm

827mm

1150mm

847mm 107mm

4A 4B

ENEN

02. AUTOMATISM

COMPONENTS

02. AUTOMATISM

TECHNICAL CHARACTERISTICS

Automatism technical speciﬁcations:

• Control board

inside • Built-in

ﬂashing light

•2 FALK remote controls

•Barrier Door Key

• MF30 Photocells

• User Manual

• Boom mounting

accessories

• Barrier ﬁxing plate

• Barrier

• Barrier boom

SIGMA X is an electromechanical barrier designed to control vehicle access to private,

industrial or commercial areas.

4M 6M

• Power 150W

• Barrier power 110/230Vac 50/60Hz

• Motor voltage 24Vdc

• Noise LpA <= 50dB (A)

• Operating Temperature -25°C to 55°C

• Protection Class IP55

• Working Frequency 80%

• Rotational Speed 4,6 RPM 3,5 RPM

• Opening / Closing Time 4,5 seconds 6 seconds

* The components shown may not be part of the standard kit.

5A 5B

ENEN

This barrier has two RGB ﬂashing light integrated in the top cover, for emission of red, green and blue

colors.

These colors are used to signal different barrier states more clearly.

In an emergency or during the barrier installation / adjustment phase, it may be necessary to move

the boom manually. To manually open / close the barrier, follow the instructions below:

02. AUTOMATISM 02. AUTOMATISM

FLASHING LIGHT MANUAL OPENING / CLOSING

FLASHES GREEN LIGHT

During the opening maneuver

PERMANENT BLUE LIGHT

During the pause time while open

FLASHES RED LIGHT

During the closing maneuver

PERMANENT YELLOW LIGHT

When the barrier is closed and the twilight

sensor detects low light (at night or in dark

areas).

DETAIL

Barrier

Flashing light

Under no circumstances should you put your

hands on the movement axis of the motor and

springs when the barrier is connected to the

power supply.

OPEN DOOR

Insert the key into the barrier lock

and turn it  to open the door.

UNLOCK THE BARRIER

With the barrier locked, push the crank

in, turn   to the left and release

so that the crank goes down to the

unlocked position.

UP / DOWN BOOM

With the motor in the unlocked position,

simply turn the crank to raise or lower the

boom.

BLOCK THE BARRIER

With the barrier unlocked, push the crank

inwards, turn   to the right and release so

that the crank descends to the locked position.

03. INSTALLATION

INSTALLATION MAP

Use rigid and / or ﬂexible tubs, suitable for the installation of electrical cables.

Always separate low voltage cables from 230Vac cables to avoid any interference.

The map shown is for a standard installation, however we do not provide all components (see kit composition

on page 4B). If you need other accessories please contact us.

1 • SIGMA X

2 • Boom

3 • Boom Extension

4 • Photocell support column (not included)

5 • Photocell

6 • Built-in Flashing Light

7 • Control Board

8 • Cover Unlocker

9 • Barrier Cover

10 • Transformer

11 • Manual movement handle

12 • Motor

13 • Spring(s)

14 • Spring support plate

15 • Mounting plate

16 • Fixed Boom Support

5 6

355mm

470mm

400mm

7A 7B

ENEN

03. INSTALLATION 03. INSTALLATION

REMOVE COVER AND PROFILES FOUNDATION

• CREATE FOUNDATION

• EXISTING FOUNDATION

Using the mounting plate, mark the holes in

the foundation.

Puncture the foundation at these markings

and apply appropriate wall plugs to secure

the barrier.

Open the door

Insert the key into the outer lock and turn it 

to open the door.

This barrier allows free access to the interior to facilitate the product installation and maintenance

process. To do so, remove the aluminum cover and proﬁles from the barrier.

Remove door

With the door fully open at 90



pull it upwards

until it comes out of the side profile

Frame the mounting plate with the ﬂoor

holes.

Unlock cover

Move the cover lever to the right (as shown) to

unlock the cover.

Remove Side Proﬁles

Do the same with the side and chrome proﬁles

to fully release the inside of the barrier.

*If you already have a foundation created,

proceed as follows:

Place the barrier on the ﬂoor mounting

plate, aligning the two with the holes in the

foundation.

Remove cover

Lift the cover carefully so as not to damage the

connecting cables.

Secure the barrier to the foundation with

screws from the inside so that it is fully

ﬁxed and level.

• REMOVE COVER

• REMOVE PROFILES

Turn off ﬂashing light connection

Disconnect the ﬂashing light plug cable

integrated in the cover.

It is not necessary to remove the rear proﬁle.

Drill a hole of 355x470mm and 400mm

(or greater) deep to create the ﬁxing

foundation.

Fill with concrete and smooth the top.

Apply the motor mounting plate to the

foundation with the cement still fresh (see

page 8).

AUTOMATISM INSTALLATION

03. INSTALLATION

This adjustment should be done only when the foundation cement is dry to prevent

barrier dislocation.

CEMENT MUST BE FRESH

IN STEPS 1 AND 2

Mount the bolts and screws to the mounting

plate as exempliﬁed in step .

With the cement still fresh, apply the ﬁxing plate

so that the bolts and the female studs enter at

least 65mm into the cement.

*If you are installing the barrier on an existing

foundation, bolt the mounting plate to the ﬂoor

using screws and dowels as shown on page 7B

(not supplied in the kit).

Using a level, make sure the plate is perfectly

horizontal.

Once the cement has dried, remove the upper

females to apply the barrier.

Route the electrical cables to connect the motor to the accessories and power supply. Leave cables

of a length that ensures easy connection to the control board at the top of the barrier.

Position the barrier on the plate leaving it centered and secure it by tapping the screws inside the

barrier.

Min. 65mm

•

ADJUST BARRIER POSITION

*Once ﬁxed at the ground, the SIGMA X is ready to allow a position adjustment of a few

millimeters. Adjustment is made by rotating the barrier in relation to its center.

Allow the plate clamping females some

clearance to rotate the barrier.

Allow the plate clamping females some

clearance to rotate the barrier.

Retighten the females to secure the barrier

in the set position.

9A 9B

ENEN

03. INSTALLATION 03. INSTALLATION

SPRING DIRECTION SPRING POSITION

If you order the SIGMA X without specifying the position of the boom, it will be mounted on the

right (DX).

If the boom is not in the desired position, follow the instructions on page 10 to reverse the

opening / closing direction.

If you order the SIGMA X for a 6 meter boom (SIGMA - X6) it will be mounted with 2 springs.

If it is for a 4 meter boom (SIGMA - X4) follow the instructions on page 10 to change to 1 spring.

• 2 Springs

• M8 screws at the top (tighten on the joint bearing plate)

• M16 screws at the bottom (tighten in the large holes

in the structure plate)

• 1 Spring

• M16 screw on top (tighten directly on the joint bearing)

• M8 screw at the bottom (tighten in the small hole in the

structure plate)

• Springs on the right side • Springs on the left side

SIGMA  X SIGMA  X

LEFT BOOM RIGHT BOOM

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