Mounting Systems Infix ProLine Manuale utente

Inﬁx ProLine

Installation manual

Inﬁx-ProLine-MA-EN-1903

Content

 Introduction 

. Short Description 

. About These Instructions 

. Warnings 

. Safety 

 Technical Description 

. System Overview 

. Components 

. Technical Data 

 Important Mounting Informations 

. Mounting Preparations 

. Mounting Aids and Required Tools 

. Additionally required material 

 Planning the module ﬁeld 

. Operation conditions 

. Choosing between short and long adapters

for landscape installation 

. Portrait installation 

 Installation 

. Roof preparation 

. Installing the substructure 

. Installing the adapter (landscape installation) 

. Installing the adapter (portrait installation) 

. Installing the lateral ﬂashing 

. Installing the top ﬂashing 

. Installing the Clickstones 

. Installing the PV modules 

. Retiling the roof 

Installation manual Inﬁx ProLine

1. Introduction

.. Short Description

Inﬁx ProLine is an in-roof system for PV modules. It

enables direct integration of PV modules (framed or

unframed) into the roof cladding independently of

the type of roof covering. All components are pre-

assembled on the basis of your order and replace the

previous roof covering. Inﬁx ProLine is mounted on the

existing or on new battens of the roof construction. The

roof can thus be completely or partially covered with

PV modules.

.. About These Instructions

Content

These instructions describe the mounting of the onroof

system Inﬁx ProLine and all system-speciﬁc information

for planning, components and safety warnings. The ﬁrst

part of the Instructions (chapters ) demonstrates the

complete installation of framed modules.

Applicable Documents

In addition to this document, the document

“Installation Instructions for PV Mounting Systems:

General Part” is part of each product delivery.

This document describes the general applicable

information for Mounting Systems products on

standardisation, safety, transport, maintenance,

disassembly and disposal. Both the present Instructions

and the “Installation Instructions for PV Mounting

Systems: General Part” are an integral part of the

system Pitched ProLine and must be adhered to for

each installation.

It is crucial to carefully read these Instructions as well

as all applicable documents prior to carrying out any

installation, maintenance or disassembly work. You are

provided with the information required for the safe and

complete installation, maintenance and disassembly.

Should you have any questions, please contact

Mounting Systems GmbH.

User Group

Mounting Systems GmbH’s installation instructions are

intended for the following persons (user group):

• Skilled personnel

• Instructed personnel

Skilled personnel

Skilled personnel are individuals who, on the basis

of their professional training, are able to execute

installation, maintenance, and disassembly work

appropriately.

Instructed personnel

Instructed personnel are individuals who have been

instructed and taught appropriately regarding the

assigned tasks and the possible risks in the event of

improper conduct. An instructed individual must have

received instructions regarding the required safety

policies, precautions, relevant regulations, accident

prevention regulations, as well as operating conditions

and must have demonstrated his/her competence.

The implemented work must be approved by skilled

personnel.

Orientation Guide

The following visual aids will make installation easier.

Piktograms:

This symbol indicates important information

and useful tips.

This symbol indicates tips and tricks to make

processes easier.

Installation manual Inﬁx ProLine

1.3. Warnings

The warnings used in these Mounting Instructions

indicate safety-related information. They include:

• Warning symbols (pictograms)

• Signal words for the identiﬁ cation of the hazard level

• Information about the type and source of the hazard

• Information about potential consequences in case of

the hazard being disregarded

• Measures for the prevention of hazards and the

prevention of injuries or damage to property.

The signal words of the warnings respectively indicate

one of the following hazard levels:

1.4 Safety

All generally applicable safety regulations for products

of Mounting System GmbH can be viewed in the

document “Installation Instructions for PV mounting

Systems: General Part”. Please read this document

carefully and adhere to the described points - only use

the system for its intended purpose, comply with the

obligations of the building proprietor and follow both

the general and speciﬁ c safety instructions.

In addition, please observe the speciﬁ c safety

instructions which precede the process steps in the

present product-speciﬁ c Mounting Instructions.

Indicates a great and extraordinary

danger, which may result in death

or serious injury if ignored.

Indicates a potentially dangerous

situation, which may result in

serious or medium injury or

damage to the property.

Indicates a potentially dangerous

situation, which may result in

minor injuries or damage to the

property if ignored.

Indicates potential danger,

which can result in damage

to the property.

WARNING

CAUTION

ATTENTION

DANGER

Installation manual Inﬁx ProLine

2. Technical Description

2.1 System Overview

In the following, the most important system parts are

described.

The design of the individual system components can

vary, or additional components may be required,

depending on:

• Type of roof (substructure and roof cladding)

• Type of module

• Number of modules and configuration

• Local conditions

Image 2.1-1 Portrait Installation

Inﬁx ProLine Components:

1 Top ﬂashing

2 Portrait adapter

3 Calotte

4 Lateral ﬂashing

5 Module end clamp

6 Stealing strip

7 PV module

8 Module clamp

9 Corrugated metal sheet

Note:

This illustration shows the portrait mounting position

of the PV module. Other adapters must be used for

landscape installation.

Installation manual Inﬁx ProLine

2.2 Components

Inﬁx ProLine includes all system components and

accessory components which are necessary for

installation. The delivery content corresponds to the

conﬁguration of the PV unit. Additional roof battens

and their respective ﬁxing materials are not included

in delivery.

1 Portrait adapter

2 Short landscape adapter

3 Long landscape adapter

4 Corrugated metal sheet

5 Top ﬂashing

6 Corner ﬂashing

7 Lateral ﬂashing

8 MetalRoll

9 Rooﬁng screw

4,5 x 45 mm

10 Rooﬁng screw

6,5 x 65 mm

11 Calotte

12 Fixing clip

13 Mounting aid

14 Doubl-sided adhesive tape

15 Foam proﬁle ﬁller

16 Triangular foam ﬁllen

(optional)

17 Tree foam ﬁller

(optional)

18 Butyl strip (optional)

19 Module clamp

20 Module end clamp

Installation manual Inﬁx ProLine

2.3 Technical Data

Application Pitched roof – roof integration

Roof cladding Suitable for most types of roof cladding

Roof slope ° to ° (other slopes on request) 

PV modules Framed, frameless

Total height of PV system Portrait:  mm + module height

Landscape:  mm + module height

Type of mounting Flat

Module layout Connected surfaces, as well as entire roof and

Integration of windows possible (subject to

previous checking)

Module orientation Portrait, landscape

Size of module array Any size possible

Position of the module array No special rquirements

Roof structure Battens as for conventional tile covering

Standards Eurocode  – Actions on structures

Eurocode  – Design of aluminium

Certiﬁcate MPA Dresden: Fire behaviour tests

in accordance DIN EN -:-

Supporting proﬁles Extruded Aluminium (EN AW  T)

Small parts Stainless steel (VA)

Flashing (lateral and top) Aluminium (EN AW )

Corrugated metal Aluminium (EN AW )

Seals EPDM

Colour Profiles/sheeting: plate finish, black on demand

Warranty  years 

1 Complies with German rooﬁng regulations. Any installation must also be in accordance with local rooﬁng regulations.

2 The standard screws are dimensioned for roof battens 30 x 50 mm in wood classiﬁcation 10. (Other on request.)

3 Please ﬁnd the exact terms in the Mounting Systems GmbH warranty document.

Installation manual Inﬁx ProLine

3. Important installation information

. Preparation work

Mounting Systems recommends that you inform yourself

about the local conditions prior to ordering Inﬁx ProLine.

In particular, be familiar with:

• the roof construction,

• the roof batten thickness,

• the roof batten quality and

• the roof batten spacing.

. Installation aids and required tools

The following tools will be needed for the installation

of Inﬁx ProLine:

• Roof ladder

• Folding rule

• Chalk line to align the adapters

• Aluminium level (to check the ﬂatness of the battens

and the module ﬁeld)

• Cut-o grinder with a stone disc (to ﬁt the tiles)

• Metal cutters (for cutting the metal sheets, sealing

strip, etc.)

• Rooﬁng tinsmith tools, i.e. crimping or clinching pliers

(for possible work on the ﬂashings)

• Rubber hammer

•  mm Allen key

• Cordless drill with an  mm hex headbit (for adapter

screws) and torx bit (for calottes and rooﬁng screws)

. Additionally required material

Depending on the system plan, the following additional

materials may be necessary:

• Double-sided adhesive tape

• Roof battens

• Appropriate wood screws for ﬁxing roof battens

• Appropriate material for sealing and additional ﬁxing

of the surrounding tiles, as needed.

Risk of fatal injury

from damage to roof

Excessive loads can severely

damage the roof.

• Before mounting and installation,

please make sure that the building

and especially the roof cladding

meets the increased structural

requirements for the PV system

and the mounting operation.

Risk of fatal injury

from falling objects

Parts falling from the roof can result

in serious injuries or death.

• Before commencing with the

installation, please ensure that

the material used meets the

structural requirements of the site.

DANGER

Installation manual Inﬁx ProLine

4. Planning the module ﬁeld

. Operating conditions

Module ﬁeld planning is based on:

• Module size (L x W x H),

• Module positioning (portrait, landscape),

• Number of modules and

• Roof batten spacing

Additional roof battens

If the existing roof battens do not correspond to the required

points in the module ﬁeld, additional roof battens will be

necessary at the following points:

• Fixation of upper adapters

• Fixation of the sealing strip

• Fixation of the top ﬂashing

Additional roof battens and their respective ﬁxing materials

are not included in delivery.

NOTE!

The following must be observed for

planning the module field:

• The standard Infix ProLine components

are designed for mounting the module

field into a tiled roof. Mounting on other

types of roof coverings must always be

done by a professional roofing

company.

• There must be a distance of at least

three rows of tiles between the top

edge of the module field and the roof

ridge. If this is not the case, the top

edge completion must be performed

by a roofing company to guarantee the

water tightness and durability of Theta.

• Should the ridge tiles not be fixed, then

there must be a distance of at least

one row of tiles between the top edge

of the module field and the roof ridge.

• Direct connections of the module field

to the roof ridge, roof verge or the

eaves must be performed by a

professional roofing company in all

cases.

 Installation manual Inﬁx ProLine

The modules can be ﬁxed along the entire length of the adapters.

. Height of the module ﬁeld: Module width x number of modules vertically

+ ((number of modules vertically – ) x  mm) +  mm

. Width of the module ﬁeld: Module length x number of modules horizontally

+ ((number of modules horizontally – ) x  mm)

. Additional roof battens for attaching the sealing strip and the lower adapter: Distance between new batten

(center) and edge of the below tiles:  mm (for the short adapter).

. Additional roof battens for ﬁxing the top adapter: Height of module ﬁeld –  mm (center of batten).

. Additional roof battens for ﬁxing the top ﬂashing: Height of module ﬁeld +  mm (center of batten).

. Horizontal distance between adapters: Approx. at quarter points of the module = ½ module length (observe

the information provided by the module manufacturer)

. Vertical distance between adapters: Can be calculated from the module dimensions. Place the adapter

correctly in the inner part of the module ﬁeld so that its centre point is located in the  mm clearance space

between the modules. A minimum distance of  mm between the adapter edge and module ﬁeld edge must

be kept for the outer top and bottom adapters.

. Choosing between short and long adapters for

landscape installation

Should the existing battens be replaced or

supplemented during the course of precise module

arrangement planning, then the short adapters may

be used in the inner surface area. The long adapters

facilitate more ﬂexibility in the vertical ﬁxation of the

PV modules, so that in some cases, when installing

the mounting system, no further roof battens need to

be added to the roof truss. For the lower edge of the

PV ﬁeld, short or intermediate adapters may be used.

The intermediate adapters enable (in connection

with a correspondingly wide sealing strip) a larger

overlapping in the sealing strip area. This may be

necessary, depending on the national standards.

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