Mounting Systems Infix ProLine Manuale utente
Infix ProLine
Installation manual
Infix-ProLine-MA-EN-1903
Content
Introduction
. Short Description
. About These Instructions
. Warnings
. Safety
Technical Description
. System Overview
. Components
. Technical Data
Important Mounting Informations
. Mounting Preparations
. Mounting Aids and Required Tools
. Additionally required material
Planning the module field
. Operation conditions
. Choosing between short and long adapters
for landscape installation
. Portrait installation
Installation
. Roof preparation
. Installing the substructure
. Installing the adapter (landscape installation)
. Installing the adapter (portrait installation)
. Installing the lateral flashing
. Installing the top flashing
. Installing the Clickstones
. Installing the PV modules
. Retiling the roof
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Installation manual Infix ProLine
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1. Introduction
.. Short Description
Infix ProLine is an in-roof system for PV modules. It
enables direct integration of PV modules (framed or
unframed) into the roof cladding independently of
the type of roof covering. All components are pre-
assembled on the basis of your order and replace the
previous roof covering. Infix ProLine is mounted on the
existing or on new battens of the roof construction. The
roof can thus be completely or partially covered with
PV modules.
.. About These Instructions
Content
These instructions describe the mounting of the onroof
system Infix ProLine and all system-specific information
for planning, components and safety warnings. The first
part of the Instructions (chapters ) demonstrates the
complete installation of framed modules.
Applicable Documents
In addition to this document, the document
“Installation Instructions for PV Mounting Systems:
General Part” is part of each product delivery.
This document describes the general applicable
information for Mounting Systems products on
standardisation, safety, transport, maintenance,
disassembly and disposal. Both the present Instructions
and the “Installation Instructions for PV Mounting
Systems: General Part” are an integral part of the
system Pitched ProLine and must be adhered to for
each installation.
It is crucial to carefully read these Instructions as well
as all applicable documents prior to carrying out any
installation, maintenance or disassembly work. You are
provided with the information required for the safe and
complete installation, maintenance and disassembly.
Should you have any questions, please contact
Mounting Systems GmbH.
User Group
Mounting Systems GmbH’s installation instructions are
intended for the following persons (user group):
• Skilled personnel
• Instructed personnel
Skilled personnel
Skilled personnel are individuals who, on the basis
of their professional training, are able to execute
installation, maintenance, and disassembly work
appropriately.
Instructed personnel
Instructed personnel are individuals who have been
instructed and taught appropriately regarding the
assigned tasks and the possible risks in the event of
improper conduct. An instructed individual must have
received instructions regarding the required safety
policies, precautions, relevant regulations, accident
prevention regulations, as well as operating conditions
and must have demonstrated his/her competence.
The implemented work must be approved by skilled
personnel.
Orientation Guide
The following visual aids will make installation easier.
Piktograms:
This symbol indicates important information
and useful tips.
This symbol indicates tips and tricks to make
processes easier.
Installation manual Infix ProLine
1.3. Warnings
The warnings used in these Mounting Instructions
indicate safety-related information. They include:
• Warning symbols (pictograms)
• Signal words for the identifi cation of the hazard level
• Information about the type and source of the hazard
• Information about potential consequences in case of
the hazard being disregarded
• Measures for the prevention of hazards and the
prevention of injuries or damage to property.
The signal words of the warnings respectively indicate
one of the following hazard levels:
1.4 Safety
All generally applicable safety regulations for products
of Mounting System GmbH can be viewed in the
document “Installation Instructions for PV mounting
Systems: General Part”. Please read this document
carefully and adhere to the described points - only use
the system for its intended purpose, comply with the
obligations of the building proprietor and follow both
the general and specifi c safety instructions.
In addition, please observe the specifi c safety
instructions which precede the process steps in the
present product-specifi c Mounting Instructions.
Indicates a great and extraordinary
danger, which may result in death
or serious injury if ignored.
Indicates a potentially dangerous
situation, which may result in
serious or medium injury or
damage to the property.
Indicates a potentially dangerous
situation, which may result in
minor injuries or damage to the
property if ignored.
Indicates potential danger,
which can result in damage
to the property.
WARNING
CAUTION
ATTENTION
DANGER
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Installation manual Infix ProLine
2. Technical Description
2.1 System Overview
In the following, the most important system parts are
described.
The design of the individual system components can
vary, or additional components may be required,
depending on:
• Type of roof (substructure and roof cladding)
• Type of module
• Number of modules and configuration
• Local conditions
Image 2.1-1 Portrait Installation
Infix ProLine Components:
1 Top flashing
2 Portrait adapter
3 Calotte
4 Lateral flashing
5 Module end clamp
6 Stealing strip
7 PV module
8 Module clamp
9 Corrugated metal sheet
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Note:
This illustration shows the portrait mounting position
of the PV module. Other adapters must be used for
landscape installation.
Installation manual Infix ProLine
2.2 Components
Infix ProLine includes all system components and
accessory components which are necessary for
installation. The delivery content corresponds to the
configuration of the PV unit. Additional roof battens
and their respective fixing materials are not included
in delivery.
1 Portrait adapter
2 Short landscape adapter
3 Long landscape adapter
4 Corrugated metal sheet
5 Top flashing
6 Corner flashing
7 Lateral flashing
8 MetalRoll
9 Roofing screw
4,5 x 45 mm
10 Roofing screw
6,5 x 65 mm
11 Calotte
12 Fixing clip
13 Mounting aid
14 Doubl-sided adhesive tape
15 Foam profile filler
16 Triangular foam fillen
(optional)
17 Tree foam filler
(optional)
18 Butyl strip (optional)
19 Module clamp
20 Module end clamp
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Installation manual Infix ProLine
2.3 Technical Data
Application Pitched roof – roof integration
Roof cladding Suitable for most types of roof cladding
Roof slope ° to ° (other slopes on request)
PV modules Framed, frameless
Total height of PV system Portrait: mm + module height
Landscape: mm + module height
Type of mounting Flat
Module layout Connected surfaces, as well as entire roof and
Integration of windows possible (subject to
previous checking)
Module orientation Portrait, landscape
Size of module array Any size possible
Position of the module array No special rquirements
Roof structure Battens as for conventional tile covering
Standards Eurocode – Actions on structures
Eurocode – Design of aluminium
Certificate MPA Dresden: Fire behaviour tests
in accordance DIN EN -:-
Supporting profiles Extruded Aluminium (EN AW T)
Small parts Stainless steel (VA)
Flashing (lateral and top) Aluminium (EN AW )
Corrugated metal Aluminium (EN AW )
Seals EPDM
Colour Profiles/sheeting: plate finish, black on demand
Warranty years
1 Complies with German roofing regulations. Any installation must also be in accordance with local roofing regulations.
2 The standard screws are dimensioned for roof battens 30 x 50 mm in wood classification 10. (Other on request.)
3 Please find the exact terms in the Mounting Systems GmbH warranty document.
Installation manual Infix ProLine
3. Important installation information
. Preparation work
Mounting Systems recommends that you inform yourself
about the local conditions prior to ordering Infix ProLine.
In particular, be familiar with:
• the roof construction,
• the roof batten thickness,
• the roof batten quality and
• the roof batten spacing.
. Installation aids and required tools
The following tools will be needed for the installation
of Infix ProLine:
• Roof ladder
• Folding rule
• Chalk line to align the adapters
• Aluminium level (to check the flatness of the battens
and the module field)
• Cut-o grinder with a stone disc (to fit the tiles)
• Metal cutters (for cutting the metal sheets, sealing
strip, etc.)
• Roofing tinsmith tools, i.e. crimping or clinching pliers
(for possible work on the flashings)
• Rubber hammer
• mm Allen key
• Cordless drill with an mm hex headbit (for adapter
screws) and torx bit (for calottes and roofing screws)
. Additionally required material
Depending on the system plan, the following additional
materials may be necessary:
• Double-sided adhesive tape
• Roof battens
• Appropriate wood screws for fixing roof battens
• Appropriate material for sealing and additional fixing
of the surrounding tiles, as needed.
Risk of fatal injury
from damage to roof
Excessive loads can severely
damage the roof.
• Before mounting and installation,
please make sure that the building
and especially the roof cladding
meets the increased structural
requirements for the PV system
and the mounting operation.
Risk of fatal injury
from falling objects
Parts falling from the roof can result
in serious injuries or death.
• Before commencing with the
installation, please ensure that
the material used meets the
structural requirements of the site.
DANGER
DANGER
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Installation manual Infix ProLine
4. Planning the module field
. Operating conditions
Module field planning is based on:
• Module size (L x W x H),
• Module positioning (portrait, landscape),
• Number of modules and
• Roof batten spacing
Additional roof battens
If the existing roof battens do not correspond to the required
points in the module field, additional roof battens will be
necessary at the following points:
• Fixation of upper adapters
• Fixation of the sealing strip
• Fixation of the top flashing
Additional roof battens and their respective fixing materials
are not included in delivery.
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NOTE!
The following must be observed for
planning the module field:
• The standard Infix ProLine components
are designed for mounting the module
field into a tiled roof. Mounting on other
types of roof coverings must always be
done by a professional roofing
company.
• There must be a distance of at least
three rows of tiles between the top
edge of the module field and the roof
ridge. If this is not the case, the top
edge completion must be performed
by a roofing company to guarantee the
water tightness and durability of Theta.
• Should the ridge tiles not be fixed, then
there must be a distance of at least
one row of tiles between the top edge
of the module field and the roof ridge.
• Direct connections of the module field
to the roof ridge, roof verge or the
eaves must be performed by a
professional roofing company in all
cases.
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Installation manual Infix ProLine
The modules can be fixed along the entire length of the adapters.
. Height of the module field: Module width x number of modules vertically
+ ((number of modules vertically – ) x mm) + mm
. Width of the module field: Module length x number of modules horizontally
+ ((number of modules horizontally – ) x mm)
. Additional roof battens for attaching the sealing strip and the lower adapter: Distance between new batten
(center) and edge of the below tiles: mm (for the short adapter).
. Additional roof battens for fixing the top adapter: Height of module field – mm (center of batten).
. Additional roof battens for fixing the top flashing: Height of module field + mm (center of batten).
. Horizontal distance between adapters: Approx. at quarter points of the module = ½ module length (observe
the information provided by the module manufacturer)
. Vertical distance between adapters: Can be calculated from the module dimensions. Place the adapter
correctly in the inner part of the module field so that its centre point is located in the mm clearance space
between the modules. A minimum distance of mm between the adapter edge and module field edge must
be kept for the outer top and bottom adapters.
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. Choosing between short and long adapters for
landscape installation
Should the existing battens be replaced or
supplemented during the course of precise module
arrangement planning, then the short adapters may
be used in the inner surface area. The long adapters
facilitate more flexibility in the vertical fixation of the
PV modules, so that in some cases, when installing
the mounting system, no further roof battens need to
be added to the roof truss. For the lower edge of the
PV field, short or intermediate adapters may be used.
The intermediate adapters enable (in connection
with a correspondingly wide sealing strip) a larger
overlapping in the sealing strip area. This may be
necessary, depending on the national standards.
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