MULTIQUIP ESSICK EM-700S Manuale utente

PARTS AND OPERATION MANUAL

PLASTER / MORTAR MIXERS

EM-700S

EM-700P

Revision #8 (03/17/06)

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PAGE 4 — ESSICK EM-700S & 700P — PARTS & OPERATION MANUAL — REV.#8 (03/17/06)

TABLE OF CONTENTS

NOTE: Specification and part number

are subject to change without notice.

Here's How To Get Help.......................................... 3

Table Of Contents ...................................................4

Parts Ordering Procedures ..................................... 5

Rules for Safe Operation & Safety Decals.............. 6

Warranty.................................................................. 7

ESSICK — 700S & 700P

Operations ......................................................... 8-11

Specifications ........................................................ 12

Explanation Of Codes In Remarks Column .......... 14

Suggested Spare Parts......................................... 15

Drum Head and Paddle Shaft Assembly.......... 16-17

Steel Drum (S) .................................................18-19

Polyethylene Drum (P) ..................................... 20-21

Gas Engines, Pulleys & Cab Assembly............ 22-23

Electric Motor & Pulleys ................................... 24-25

Axle & Wheel Group......................................... 26-27

Terms and Conditions Of Sale — Parts ................ 28

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PAGE 6 — ESSICK EM-700S & 700P — PARTS & OPERATION MANUAL — REV.#8 (03/17/06)

RULES FOR SAFE OPERATION & SAFETY DECALS

The safety instruction decal is P/N EM948501

SAFETY INSTRUCTIONS

1. Do not operate or service this machine before reading the operating and maintenance manual.

2. Keep all inexperienced and/or unauthorized people away from equipment at all times.

3. Do not operate this equipment unless all guards and safety devices are attached and in place.

4. Keep this equipment in safe operating condition at all times.

5. Caution must be exercised while servicing this equipment.

Rotating and moving parts can cause injury if contacted.

6. Stop engine and allow to cool before adding fuel or oil.

7. Stop engine when leaving equipment.

8. Block unit when parking on a slope.

9. Unauthorized equipment modifications will void all warranties.

   Ñ    Ñ , 

■

Do not operate or service this equipment

before reading the operating and

maintenance instructions manual or serious

injury may result.

■

Do not operate this equipment unless all

guards and safety devices are attached and

in place.

■

Stop the engine when leaving the

equipment.

■

Blockthe unit when leavingorwhenusing

on a slope

■

Maintain this equipment in a safe

operating condition at all times.

■

Cautionmustbeexercisedwhileservicing

this equipment. Rotating and moving parts

can cause injury if contacted.

■

Stop the engine before servicing, adding

fuel and oil.

■

When towing, an adequate safety chain

mustbefastenedtotheframe,refertopage9.

■

Keep all inexperienced and unauthorized

peopleawayfrom the equipment at alltimes.

■

Unauthorizedequipment modifications will

voidallwarranties.

■

Check all fasteners periodically for

tightness.Alsocheck towing tonguebolt,lock

nut and wheel lug nuts for wear.

■

Wear safety glasses at all times when

workingaroundmachinery.

■

Stop the engine and disconnect the spark

plug before allowing anybody’s hands in the

mixingdrum.

■

Never pour or spray water over the engine

orelectricmotor.

■

Always stand clear of dump handle when

mixer is in operation. Any binding of material

betweenthe mixer bladesanddrumwillcause

drum and handle to quickly move in the

dischargeposition.

The safety instruction decals shown must be on all Essick Mixers

Caution Decal is:

P/N EM948423

CAUTION!CAUTION!

CAUTION!

SHUT OFF ENGINE BEFORESHUT OFF ENGINE BEFORE

SHUT OFF ENGINE BEFORE

PUTTING HANDS IN MIXING DRUMPUTTING HANDS IN MIXING DRUM

PUTTING HANDS IN MIXING DRUM

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ESSICKEM-700S & 700P— PARTS &OPERATION MANUAL— REV. #8(03/17/08) — PAGE7

WARRANTY

Thereare nowarranties,expressorimplied,madebyMultiquip

Inc. hereunder on Products manufactured or distributed by it

exceptthewarrantyagainstdefectsinmaterialandworkmanship

on new Products to the original purchaser, as hereinafter set

forth.

Multiquip Inc. warrants Products manufactured by it to be free

from defects in material and workmanship under normal and

properuseandservicing for the periods specified onthebottom

ofthis page.Warrantyontheenginessupplied with theProducts

islimitedto the warrantyextendedbythe engine manufacturer.

MultiquipInc.’soleobligationunderthiswarrantyislimitedtothe

replacement or repair, at its Carson, California facility, or such

authorized facility, of only such part or parts thereof as shall

appeartoMultiquip Inc.upon inspection atsuchfacility, tohave

beendefectiveinmaterial and workmanship.

Astatement givingmodelandserial numberoftheProduct, date

ofsale to originalpurchaserand date anddescription of failure

shallaccompanyall parts.

Anypart orparts determinedbyMultiquipInc.tobedefectivewill

bereplacedfreeof charge,F.O.B.Carson,California.Returned

parts subject to warranty must be shipped prepaid to Multiquip

Inc.within30daysfromthedatethedefectivepartorparts were

removed.Thiswarrantydoesnotapply toanypartor partswhich

havebeen subject toabuseor unauthorized repairs

WarrantywithrespecttoProducts,componentsandaccessories

not manufactured by Multiquip Inc. is limited to the warranty

extendedbythemanufacturerofthoseitems.

There are no warranties, express or implied, in addition to the

above except as may be provided in writing by Multiquip Inc.

MULTIQUIPINC.SHALLNOT BELIABLEFORANYSPECIAL,

INDIRECTORCONSEQUENTIALDAMAGES.

THEFOREGOINGWARRANTIESAREINPLACEANDINLIEU

OF ALL WARRANTIES OF MERCHANTABILITY AND

FITNESS AND SETS FORTHTHE ENTIRE OBLIGATION OF

MULTIQUIP INC.

To avoid misrepresentations with respect to Products sold

hereunder, the Dealer agrees that no warranties, or other

operatingguarantiesonanyProductscoveredbythisAgreement

shallbe made in excessofthose made byMultiquipInc.

Multiquip Inc.Warranty Periods:

EM-700.......................... 12 months

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PAGE 8 — ESSICK EM-700S & 700P — PARTS & OPERATION MANUAL — REV.#8 (03/17/06)

EM-700S & 700P — OPERATIONS

GENERAL

The Essick EM-700 and EM-900 Series plaster and mortar

mixersarequalitymixersthathave a batch capacity of 2.5 and

3.5bagsrespectively.Withpropercare,theywillgivecontinuous

serviceyear-after-year.

GASOLINE ENGINE CARE

For care and operation of the gasoline engine, refer to the

enginemanufacturer’soperatinginstructionsfurnishedwith the

engine. We recommend draining and refilling the engine

crankcase at least every thirty hours of operation. Check the

engine oil level daily.

ELECTRIC MOTOR CARE

For lubrication care and operation of the electricmotor, referto

yourelectric motorinstructionbookletfurnishedwiththemotor.

Protect the electric motor from dust as much as possible and

keep ventilating openings clean. Do not spray water on the

electricmotor.

Refertothefollowingchart.For recommend plug sizes.

CONTROLS

KILL SWITCH: (Gasoline Engine Only) Located onthe sideof

theenginecover.

ENGINETHROTTLE AND CHOKE CONTROLS: Pleaserefer

totheengineownersmanualforspecificinstructions.Theelectric

motor switch ( electric motor only) located on the motor — is

usedtostart and stopthe mixer.

DUMP LATCH:To dump the tub, grasp the dump handle and

liftthedumplatch,thenrotatethetubtodischargethemix.After,

discharge,returnthetub to the vertical mixing position.

CLUTCH

The paddle shaft and mixing blades are engaged and

disengaged by tightening and loosening the drive belts with a

spring loaded idler pulley. To engage the clutch, rotate the

lever locates at the front of the mixer counterclockwise. The

spring maintains the correct belt tension. To disengage the

clutch, rotate the lever clockwise against the lever stop. The

engine base is slotted to adjust for belt wear and to bring the

idlerpulley into operatingrange.

CAUTION: Stop the engine before allowing anybody to put

their hands in the mixing drum.

WHEELBEARINGS

After every 3 months of operation, remove the hub dust cap

andinspect the wheelbearings.Onceayear,orwhen required,

disassemble the wheel hubs remove the old grease and

repackthe bearings forcinggreasebetween rollers, coneand

cage with a good grade of high speed wheel bearing grease

(never use grease heavier than 265 A.S.T.M.penetration“No.

2.”) Fillthewheel hub with greaseto the insidediameterof the

outer races and also fill the hub grease cap.Reassemble the

hub and mount the wheel.Then tighten the adjusting nut, at

thesame time turn thewheelin both directions,untilthere is a

slight bind to be sure all the bearing surfaces are in contact.

Thenback-offtheadjustingnut1/6 to 1/4 turn or to the nearest

locking hole or sufficiently to allow the wheel to rotate freely

withinlimitsof.001"to.010"endplay.Lockthenutatthisposition.

Installthe cotter pin anddustcap, and tighten allhardware.

ROTOM Ø1TLOV511 007ME Ø1TLOV032 009ME

ESROH REWOP

PACLIATGIP /AMEN KCISSE

YDOBNNOC /AMEN KCISSE

PACLIATGIP /AMEN KCISSE

YDOBNNOC /AMEN KCISSE

PH3&½1 545049/P03-5L645049/R03-5L055049/P51-6L155049/R51-6L

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ESSICKEM-700S & 700P— PARTS &OPERATION MANUAL— REV. #8(03/17/08) — PAGE9

EM-700S & 700P — OPERATIONS

PADDLE SHAFT BEARING

The paddle shaft in the Essick Mixer rotates in sealed ball

bearings requiring no additional lubrication.

BEARING BRACKET

Greasethebearingbracket every month.

COUNTERSHAFT

The countershaft rotates on two self-aligned pillow block

bearings.Greasetheseevery40hoursusing grade #1 Lithium

Basegrease.

GEAR ALIGNMENT

The countershaft and driven pinion are mounted on a slotted

base.To align gears, loosen pillow block mounting bolts and

movethemuntil the necessaryalignment hasbeenmade.

GEAR LUBRICATION

The surface of the pinion and the bull gear should be very

lightly greased every 250 hours.

IMPORTANT! AVOID OVER-GREASING.

EXCESS GREASE WILL ACCUMULATE

CONTAMINATES AND CAUSE

PREMATUREWEAR.

IMPORTANT — DRUM HEAD SEAL CARE

Oneachendofthemixingdrumisadrumhead containing self

adjusting paddle shaft seals.These seals consist of packing

rings, split glands and spring actuated adjusters. A properly

maintained seal prevents material from working around the

paddle shaft, causing excessive wear. The following is a

suggested procedure of maintenance for protection of the

paddleshaft and bearings:

A. Keep the drum head clean of plaster built up, so the spring

adjusterswill be free towork.

B.Replace withonenewringofpackingandwaterproofgrease

whensplitglandorpressureplateisabout tobottomout against

theendof the drum.

New Packing

When the old packing is to be completely replaced, coat shaft

and packing generously with a good grade of waterproof

grease and insert packing rings. Tighten the two spring

adjuster nuts on each end until the spring is compressed to

1¾inchesor the top oftheadjustingnutis even with thetopof

thedrumhead.

Also, whenever the paddle shaft is removed, new waterproof

greaseshouldbe packed around the ballbearingsinthe drum

heads before reinstalling the shaft.Fill the cavity completely.

DRUM GRILL

The drum opening is covered by a steel grill that is hinged for

easy cleaning. This grill should be closed at all times when

mixer is in use. Do not remove the grill or grill opening bar.

Keep the grill clean by washing it down daily.

CAUTION: Stop the engine before allowing anybody to put

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PAGE 10 — ESSICK EM-700S & 700P — PARTS & OPERATION MANUAL — REV.#8 (03/17/06)

BOLT & NUT

DRAWBAR

STEP 1

CONNECTORLINK

FRAME ANGLE

FRAME GUSSET

INSERT CHAINTHROUGH

THE HOLE

DRAWBAR

BOTTOM CONNECTORLINK

REMOVE EXCESS

CHAIN(SLACK)

STEP 3

STEP 2

EM-700S & 700P — OPERATIONS

theirhands in the mixingdrum.

TOWING — Before towing, check with local and state

laws for proper compliance.

The tow bar and chain must be properly attached to the mixer

and towing vehicle prior to towing. Refer to the following

installationinstruction:

Step 1. InserttheDrawBarintothemainframe.Secure,utilizing

the¾" bolt(grade5)andnylocknut.Tightento100 footpounds.

Step 2. Installthechainthroughtheholelocatedbetweenthe

frame gusset and frame angle. Loop the chain together and

placeunderthe DrawBar.Secure with connector link.

Step 3. Extend the chain along the length of the Draw Bar,

remove excess chain (slack) and secure to bottom connector

link. Secure the chain to the towing vehicle, using the

connector link.

NOTE: Itiscriticalthatthelengthofchainbeproperlyadjusted

to prevent the Draw Bar and front mixer stand from

droppingtothe ground (contact)intheeventtheDraw

Bar becomes disconnected from the towing vehicle.

DRAWBAR

VEHICLE

CONNECTORLINK

BALL HITCH COUPLER

1. Check vehicle hitch, ball, and couplerfor signs ofwear or

damage. Replace any parts that are worn or damaged

beforetowing.

2. Use onlythe2"ball diameterasindicatedonyourcoupler.

Use of any other ball diameter will create an extremely

dangerousconditionwhichcanresultinseparationofthe

coupler and ball or ball failure.

3. Be sure the coupler is secured to the hitch ball and the

locklever is downtight and locked.

Rechecktightnessagain after towing about50miles.

4. Check that trailer safety chainsareproperlyconnected.

DANGER If housing is deformed,

replace complete coupler.

USE ONLY GENUINE

FULTON REPAIR KITS.

DANGER BEFORETOWING

RECOMMENDEDMAINTENANCE

1. Smear ball socket and clamp face with chassis grease.

Periodically oil pivot points and solutions surfaces of

couplerwithSAE30wt.motoroil.

2. When parking or storing yourtrailer.Keep the coupler off

the ground so dirt will not build up in the ball socket.

SAFETY CHAIN .........................................P/N13363

CONNECTOR LINK ...................................P/N 01004

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ESSICKEM-700S & 700P — PARTS& OPERATION MANUAL— REV. #8(03/17/08) — PAGE11

2) POLYETHYLENE DRUM MIXERS

Thepoly blade shouldcomeascloseas possibletothesurface

without touching. If material builds up on the drum, you may

use a rubber mallet to dislodge the material without adverse

effect to the drum.

IMPORTANT NOTICE

EPOXY COMPATIBILITY — There are some expoxies and

other chemicals used in certain applications that are not

compatible with polyethylene tubs.

Since Whiteman Industries cannot control the end user’s

application of this product, we will not assume responsibility

for the resulting damages when exposed to incompatible

chemicals.

CLEANING — BLADE ADJUSTMENTS

Alwaysdisconnectthesparkplugwirebeforecleaningtheinside

ofthedrum.

Neverpour or spray wateroverthe gasoline engine orelectric

motor.

For consistent performance, long life and high quality mixing,

thoroughly clean the mixer inside and out at the end of each

day’soperation.To preventlumpsof driedmortar fromforming

andcontamination of futurebatches, do not allowa buildup of

materials to form on the blades or anywhere inside the drum.

Thefollowing is the recommendedwiper blade adjustments:

1) STEEL DRUM MIXERS

SIDE SCRAPERSIDE SCRAPER

SIDE SCRAPER

END SCRAPEREND SCRAPER

END SCRAPER

EM-700S & 700P — OPERATIONS

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