MUNBYN IMC01 Manuale utente

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IMC01 Banknote Counter

Maintenance Manual

Version 1.06

Contents

1.0. Overview

2.0. Cleaning the Machine

2.1.1. Clean the Hopper

2.1.2. Clean the Stacker Sensors

2.1.3. Clean the Internal Sensors

3.0. Error Code

4.0. Bill Jam

4.1. Take out the bills

4.2. Check bills

5.0. Feeding Gap Calibration

6.0. CIS Calibration

7.0. Image/IR/UV/MT/MG Error

7.1. Check bills

7.2. Perform CIS calibration

7.3. Adjust the detection level

8.0. Motor Error

9.0. Back to Default Setting

10.0. Sensor Errors

10.1. Hopper Sensor Error

10.2. Stacker Sensor Error

10.3. Counting Sensor Error

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Version 1.06 IMC01 Maintenance Manua Page 1 of 26 Version 1.06 IMC01 Maintenance Manua Page 2 of 26

1.0. Overview

Thank you for purchasing our banknote counters IMC01.

This document describes the error handling guideline and the maintenance manual.

After starting the machine, it will go on self-check automatically. If the preset window shows

the error code or tell you to clean the sensors, generally speaking, it is because of dust

on the surface or sensor blocked by notes. So please clear the dust on the surface

with brush or soft cloth, or take the notes away. Then restart the machine.

2.0. Cleaning the Machine

Any dust, dirt or other substances sticking to the sensor will interfere with the normal

operation of the sensor and cause erroneous counting results. Therefore, the sensor and

roller shaft shall be cleaned with the attached cleaning tools as necessary every day.

Please do not use chemicals such as benzene, thinner or water.

Please turn off the power switch before cleaning to prevent electric shock or other injury accidents.

Figure 2-1 Hopper Sensor

2.1.1. Clean the Hopper

There are 3 parts need to be clean in the hopper: hopper sensor, banknote processing wheel

and the banknote entrance.

As shown at the above ﬁgure, clean the hopper sensor with nylon brush or cleaning cloth.

1) Hopper Sensor.

2) Banknote processing wheel

Hopper Sensor

Banknote Processing

Wheel

Banknote Processing

Wheel

Figure 2-2 Banknote Processing Wheel

As shown in the following ﬁgure, clean the banknote processing wheel with nylon brush

or cleaning cloth.

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2.1.2. Clean the Stacker Sensors

As shown in the following ﬁgure, clean the stacker sensors with nylon brush or cleaning cloth.

2.1.3. Clean the Internal Sensors

As shown in the following ﬁgure, clean the banknote entrance with nylon brush.

3) Banknote entrance

Figure 2-4 Stacker Sensors

Figure 2-5 Direction of Back Cover Opening

Figure 2-3 Banknote Entrance

Stacker Sensor

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Version 1.06 IMC01 Maintenance Manua Page 5 of 26 Version 1.06 IMC01 Maintenance Manua Page 6 of 26

1) Pull the handle of external back cover with the direction shown in Figure 2-6 to

open the back cover.

2) Pull the handle of internal back covering the direction shown in Figure 2-7 to open it.

Figure 2-6 Handle of External Back Cover

Figure 2-7 Handle of Internal Back Cover

Figure 2-8 Lower Sensors

The Handle of External

Back Cover

3) Clean the lower CIS and Lower UV sensors with cleaning cloth or nylon brush respectively.

The Handle of Internal

Back Cover

Lower CIS Lower CIS

Figure 2-9 Upper CIS Sensor

4) Clean the upper CIS with cleaning cloth.

Note : For the CIS sensors , it is recommended to used cleaning cloth to clean them.

Upper CIS

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Version 1.06 IMC01 Maintenance Manua Page 7 of 26 Version 1.06 IMC01 Maintenance Manua Page 8 of 26

4.1. Take out the bills

If the bills are stuck inside the machine, please turn off the machine and rotate the banknote

processing wheel by the direction of the following ﬁgure to take the jammed bills.

Table 3-1 Error Codes

E3/E8

E10

E11/E12

E13

E14

E15

E20

E21

E22

E23

UV Fault

Double Notes

Chain Notes

Half Note

Image Error

Denomination Error

Face Recognition Error

Size Recognition Error

Orientation Recognition Error

MT Error

MG1 Error

MG2 Error

MG3 Error

E24 MG4 Error

Remove the banknote, clean the UV sensor

If the errors occur frequently, adjust the screw

toward the anti-clockwise to decrease

the feeding gap.

Remove the banknote

Fine tune the screw to adjust the feeding gap

according to section 5.0,. And perform

the CIS calibration

Remove the banknote, clean the CIS sensor;

Perform the CIS sensor calibration;

Collect the data of the banknote.

E30 / E38 IR Error

Remove the banknote, clean the CIS sensor;

Perform the CIS calibration;

Collect data of the banknote.

Remove the banknote, clean or

replace the MG sensors

In the process of using the IMC01, the IMC01 may show abnormal state and display the error

codes on the screen. The description of the error codes and the related handling method

is shown in table 3-1.

Code Error Message Handling Method (Recommendation)

Motor Error

Please check if there is any foreign matter

stuck inside IMC01.

Follow the instructions in section 8

for troubleshooting.

3.0. Error Code

4.0. Bill Jam

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Version 1.06 IMC01 Maintenance Manua Page 9 of 26 Version 1.06 IMC01 Maintenance Manua Page 10 of 26

4.2. Check bills

There are several conditions to make the bill jam happened.

1) The bill size is out of the range according to IMC01 speciﬁcation.

2) The banknote is damaged with different ways such as lack of corner, tape, hole, tear

and folded. As shown in Figure 4-3, it is not recommended to count this kind of bills.

3) The banknote entrance is so small that the banknote cannot pass through it smoothly.

In this case, you need to ﬁne tune the screw by rotating it clockwise according to the

following section.

4) Other abnormal operation or there is unknown thing inside the IMC01.If something

inside the IMC01, you need to open the back cover to check, and clean the internal sensors.

Open the back cover to check if there is any foreign matter left inside, use the included

dust-free cloth IMC01 inside, and close the back cover after cleaning.

If bill jams occur frequently, please calibrate the Feeding gap according to section 5.

Figure 4-3 Bill Damaged Ways

Figure 4-2 Handle of Internal Back Cover

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Figure 4-1 The Direction of Wheel Rotation to Take the Jammed Bill

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Version 1.06 IMC01 Maintenance Manua Page 11 of 26 Version 1.06 IMC01 Maintenance Manua Page 12 of 26

5.0. Feeding Gap Calibration (For Chain Error/Bill Jam/ Image

Error)

Please ﬁne tune the feeding gap by the following steps.

1) Stop the auto counting ﬁrst.

2) Insert one banknote to the gap between the rollers to check if the banknote can be

inserted smoothly, as shown in the following.

The screw is used to control the width of the feeding gap. The width will become smaller

by rotating the screw toward the smallest dot, otherwise, it will become bigger.

Figure 5-1 The Adjustable Screw

Figure 5-2 Rotate the Screw to Increase the Feeding Gap

Figure 5-3 Rotate the Screw to Decrease the Feeding Gap

Figure 5-4 The Banknote Feeding Gap

Screw

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The gaps

between rollers

The gaps

between rollers

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Version 1.06 IMC01 Maintenance Manua

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Page 13 of 26 Version 1.06 IMC01 Maintenance Manua Page 14 of 26

3) If the banknote is hard to inserted, that means the feeding gap is too small, please rotate

the screw clockwise until the banknote can be inserted smoothly. If the feeding gap is

so large that two or more banknotes can be inserted to the feeding gap, please rotate

the screw counterclockwise until the gap can just allow one banknote inserted.

4) Use the banknote to check the other sides of the gap between rollers, to make sure the

banknote can be inserted into both sides of the feeding gap smoothly.

Having the correct feeding gap adjusted will ensure a smooth counting as well as

a trouble-free operation. Trial and error attempts are recommended before you make

the ﬁnal adjustment and start the count.

You may also perform this adjustment when the banknotes are not fed smoothly through

the machine or several error messages are occurring too often like Bill Double Error,

Chain Notes Error or Half Notes Error.

Other reasons that might require to readjust the feeding gap are:

- The counting of new or mint condition notes

- The counting of poor or bad ﬁtness condition notes

- Polymer notes and Paper-made notes counted together

Tips : you can just use one coin to rotate the screw.

Figure 5-5 One banknote to Check the Gap between the Rollers

Figure 5-6 One Coin to Rotate the Screw

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Version 1.06 IMC01 Maintenance Manua Page 15 of 26 Version 1.06 IMC01 Maintenance Manua Page 16 of 26

6.0. CIS Calibration

1) Please enter the menu interface. And go to the service menu with the password “9999”,

as shown in the following ﬁgures.

2) Click the “CIS Calibration” option, the screen will be shown in the following ﬁgure.

3) Open the back cover to clean the CIS sensors with cleaning cloth.

CIS calibration is needed when there are many errors during the banknote counting process.

Figure 6-1 Main Menu

Figure 6-2 Service Menu

Figure 6-3 CIS Calibration Interface

Figure 6-4 Open the Back Covers

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