MV Heating Hydro 55 Manuale utente
+44 (0)23 8052 8777
1
MV Heating UK Ltd
MV Hydro 55
Diesel Powered
Water Heater
Instruction Manual
Ed. 1.00
MV Heating UK Ltd
Unit 6
Second Avenue Business Park
Millbrook
Southampton
SO15 0LP
+44 (0)23 8052 8777
2
MV Heating UK Ltd
Preface
Thank you for purchasing the MV Hydro 55 Water
heater. This instruction book describes the structures,
working principles, installation and operation of the MV
Hydro 55. For correct use of the heater please, please
read this instruction book carefully before installation
and use. The instruction book should be saved in a
convenient place for later reference.
Attention
•This instruction book is subject to revision
without notice, but the instruction book is in
conformity to the purchased product.
•Our effort is to explain all questions the user
may have through this instruction manual. If
you have any doubts or find anything incorrect
in this manual, please contact the company
directly.
•Check the heater for any damage when
unpacking and contact the dealer immediately if
any damage is found.
•If any troubles arise during application, please
contact MV Heating or other customer service
stations authorized by this company. We shall
do our best to provide service to you.
+44 (0)23 8052 8777
3
MV Heating UK Ltd
Contents
No.
Content
Page
No.
1
Introduction
4
2
Technical Data
6
3A
Installation
8
3B
Installation of fuel line
15
4
Operating Instructions
18
5A
Maintenance
19
5B
Fault Finding
21
+44 (0)23 8052 8777
4
MV Heating UK Ltd
1. Introduction
The MV Hydro 55 is a 5kW modulating diesel fired
water heater, which is suitable for providing hot water
for heating purposes via radiators or matrix heaters and
also domestic hot water via a calorifier. The MV Hydro
55 is fully automatic in operation featuring low energy
glow pin ignition and microprocessor control for full
temperature regulation.
Very low servicing costs due to modular construction.
Simple wiring means a variety of controls are available
to operate this heater
It can be applied to various heating purposes, whether
its hot water heating for easier living or engine pre-
heating and demisting.
For both vehicle and marine markets the Hydro 55 is a
great way to efficiently meet your heating needs.
This kit includes everything necessary for installation
excluding plumbing to the radiators and calorifier.
+44 (0)23 8052 8777
5
MV Heating UK Ltd
Included in your Hydro 55 Kit is:
MVHydro 55
Part
Quantity
Heater on bracket with water pump
1
Fuel standpipe
1
Fuel pump on antivibration mount
1
Fuel pipe
1
Rubber coolant hose
2m
Water pipe connections
4
Clips & Fixings
Various
Wiring harness
1
On/off switch with diagnostic light
1
Stainless steel exhaust terminal
1
Stainless steel exhaust clamps
1
Silicone coated exhaust lagging
1
Exhaust support strapping
1
Exhaust with silencer
2.3m
+44 (0)23 8052 8777
6
MV Heating UK Ltd
2. Technical Data
Figure I
+44 (0)23 8052 8777
7
MV Heating UK Ltd
Figure I:
1. Heat exchanger assembly 2. 4-hole combustion
chamber gasket
3. Backing plate 4. 3-hole combustion
chamber gasket
5. Combustion chamber 6. Heat exchanger gasket
7. Housing 8. Combustion air motor
9. Air motor gasket 10. Air fan gasket
11. Combustion air fan 12. Combustion air fan cover
13. Thermistor 14. Glow pin and flame
sensor assembly
15. Overheat sensor 16. Water pump
17. ECU board 18. ECU cover gasket
19. ECU cover with loom
+44 (0)23 8052 8777
8
MV Heating UK Ltd
3A. Installation
Parameter YJH-Q5B/1(2) YJH-Q5B/1
Rated heat flow
Fuel Diesel Petrol
Fuel consumption 0.56L/h 0.65L/h
Nominal voltage 12v(24(v) 12v
Work voltage 10-15v (19-32v) 10-15v
Nominal power consumption without circulation pump
Permissible ambient temperature:
Heater: -Operation -40˚C - 60˚C -40˚C - 120˚C
-Storage -40˚C - 40˚C -40˚C - 60˚C
Fuel Pump: -Operation -40˚C - 120˚C -40˚C - 40˚C
Ideal operating pressure (Heat carrier)
Heat exchanger capacity
Minimum capacity of the circulation
Minimum flow of the heater
CO₂ in exhaust (Allowed range)
Heater dimensions
Weight
Remote distance
Timer
Scope of application
Hydro 55
8-12%
242x139x182
3.5Kg
800m
Three timer design
Used in larger vehicles and
marine craft for cabin warming,
demisting and low temperature
start up of the engine.
5kw
50w
0.4 - 2.5 bar
0.16 1
4.0 1
250 1/h
Parameter WP-1000/2 WP-1000/1
Flow rate at 0.1 bar
rated voltage 24v 12v
Rated Power
Overall dimensions (mm)
Weight
10001/h
6w
168x55x73
0.4g
Circulation Pump
+44 (0)23 8052 8777
9
MV Heating UK Ltd
Tools Required:
1. Electric drill with slow speed
2. Crimping pliers
3. Wire cutters
4. Metric spanners 8mm to 13mm
5. Flat blade & posidrive screwdrivers
6. Sharp knife
7. Pipe shears [for plastic & rubber water pipe].
Important Information:
The heater must not be installed:
➢In the immediate vicinity of hot parts
➢In areas exposed to splashing water (vehicle
tyres for example)
➢Below the wading line of a vehicle
+44 (0)23 8052 8777
10
MV Heating UK Ltd
Mounting the heater
The Hydro 55 is ideally installed in the engine room
away from any water that may interfere with the
system whilst still being low enough to allow automatic
bleeding of the heater and circulation pump. This is
particularly important as the circulation pump is not
self-priming.
Figure II
The opening of the ports must not point downward in
any installed position and allow for the rating plate to
Indice
