NANO D3 Manuale utente
User guide
D3 heatless desiccant air dryer
revision: 2022-214 document: 17-100-0690
© 2022 Air & Gas Solutions LLC
www.n-psi.co.uk
Experience. Customer. Service.
Customer.
We recognise that our Customers are not only our valuable
distribution partners who sell and support our products or the
machine builders who depend on them as protection for their
equipment. They are the contractors who install them, the
manufacturers who use them in their processes and the service
people who maintain them. At nano we have developed our
products, packaging and support materials to ensure they exceed
all of our Customers’ expectations.
about us
Experience.
Our team is comprised of and supported by individuals spanning
all disciplines from research & development, engineering &
manufacturing, marketing & sales and service & support. Our
backgrounds are in air and gas purication and our experience
in this eld spans a wide range of industries. We combine this
knowledge and experience to ensure our products and services are
designed and provided to meet the objectives and expectations
of you - our Customer.
Service.
At nano we recognise that world-class customer service is the
most important component to any successful business. Your
business needs to exceed your customers’ expectations to
stand out from your competitors and our service must positively
impact your business so you can be successful in doing so. Our
commitment is simple… we will stand behind our products and
ensure that our customer service is unrivaled in the industry.
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heatless desiccant air dryer
D3
section description page
1manufacturers detials and support 4
1.1 general information
5
1.2 document introduction
1.3 warranty guidelines
1.4 general safety
1.5 intended use of the product
2technical specication 6
2.1 ow rates
2.2 product dimensions 7
3product overview 8
3.1 typical system layout 9
3.2 site location
STANDARD
CONTROLLER
4start-up & operation - standard controller 10
4.1 remote start/stop control - standard controller 11
4.2 remote stop control - standard controller 12
4.3 shut-down procedure - standard controller 13
4.4 monitoring dryer performance (when ES option is tted) - standard controller 14-16
4.5 modbus connection ES option - standard controller 17
PREMIUM
CONTROLLER
5start-up and operation - premium controller 18
5.1 remote start/stop control - premium controller 20
5.2 shutdown procedure - premium controller 21
5.3 monitoring dryer performance (when ES option is tted) - premium controller 22
6maintenance
23
6.1 cleaning
6.2 daily checks
6.3 service schendule and breakdown 24
7trouble shooting 25
8process and instrumentation diagram 26
8.1 wiring diagram - standard controller 28
8.2 wiring diagram - premium controller 29
notes 30-31
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1. manufacturers detials and support
nano-purication solutions ltd. (Manufacturer)
address: Dukesway
Team Valley Trading Estate Gateshead
NE11 0PZ
United Kingdom
telephone: +44 (0) 191 497 7700
internet: www.n-psi.co.uk
email [email protected]
usa - nano-purication solutions inc.
address: 5509 David Cox Road
Charlotte, NC 28269
USA
telephone: +1 (704) 897-2182
internet: www.n-psi.com
email: [email protected]
canada - nano-purication solutions inc.
address: 7 Petrie Street
St. Catharines,
Ontario L2P 3J6
Canada
telephone: +1 (905) 684-626
internet: www.n-psi.com
email: [email protected]
germany - nano-purication solutions inc.
address: Maastrichter Straße 12
D-41812
Erkelenz
Germany
telephone: +49 2151 4828 418
internet: www.n-psi.de
email [email protected]
5
D3
heatless desiccant air dryer
1.1 general information
This manual is copyrighted, all rights reserved. It may not, in whole or in part, be copied, photocopied, reproduced, translated, or
reduced to any electronic medium or machine readable form without prior consent in writing from Air & Gas Solutions LLC. It may not be
distributed through the internet or computer bulletin board systems without prior consent from Air & Gas Solutions LLC.
1.2 document introduction
This manual provides factory prescribed installation and maintenance procedures for the heatless desiccant air dryer. The procedures
illustrated in this document are only to be performed by authorized personnel. For further information regarding the procedures outlined
in this document contact the manufacturer before proceeding. Be sure to read this document carefully before attempting to install or
operate the heatless desiccant air dryer. This document should be permanently available at the heatless desiccant air dryer installation
site.
1.3 warranty guidelines
All products are supplied with a 2 year manufacturer’s warranty from the date of purchase when installed and maintained in accordance
with the manufacturers guidelines. Only genuine service parts should be used and no modications made.
1.4 general safety
No modications must be made to the product. Any modications may reduce the operational safety of the product and invalidate the manufacturer’s
warranty. This could potentially result in damage to the product and serious personal injury.
For your own safety, when carrying out work on this product, all relevant national safety regulations must be complied with relating to
pressurized and electrical systems.
Only authorized, competent and trained personnel are permitted to work on this product. This user guide is intended solely for such personnel
and is to be used only as a reference; it should not be used to replace conventional training.
1.5 intended use of the product
The heatless desiccant air dryer is exclusively intended for the treatment of compressed air, which is free from bulk water, oil and solid
matter constituents.
The product should be located within a building and protected from extreme conditions and weather. The heatless desiccant air dryer
must be operated only in accordance with the data on the rating plate. Any operations that do not comply with those stated on the
NOTES: highlight important sections of
information where particular care and
attention should be paid.
CAUTIONS: indicate any situation or
operation that may result in potential
damage to the product, injury to the user,
or render the product unsafe.
annotations
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heatless desiccant air dryer
D3
2. technical specication
specications standard options
maximum water content (ISO class) class 2 -40°C (-40°F) pdp class 1: -70°C (-94°F) pdp
minimum operating pressure 4 barg (58 psig) -
maximum operating pressure 10 barg (145 232psig) 16 barg (232 psig)
recommended operating temp range 10 to 30°C (35 to 95°F) -
design operating temperature range 1.5 to 50°C (35 to 122°F) -
power supply requirements 100-240V AC @ 50-60 Hz 24V /DC
consult rating label, options and operating parameters may differ
ISO Class 2 at recommended max rated flow at 7 barg and 25°C inlet; see correction factors
2.1 ow rates
model
inlet ow rate connection
Nm3/hr scfm inlet outlet
NDL - 2110 360 212
2”
BSPP or NPT
2”
BSPP or NPT
NDL - 2120 469 276
NDL - 2130 680 400
NDL - 3130 951 560
NDL - 4130 1274 750
2 1/2”
BSPP or NPT
2 1/2”
BSPP or NPT
NDL - 6120 1407 828
NDL - 6130 1886 1110
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heatless desiccant air dryer
D3
DIMENSION A
DIMENSION C
DIMENSION A
OUTLET
DIMENSION E
OUTLET
DIMENSION D
DIMENSION B DIMENSION B
2.2 product dimensions
model
dimension
weight
A B C
mm inches mm inches mm inches kg lbs
NDL - 2110 1283 50.51
400 15.7
680 26.77 97 214
NDL - 2120 1533 60.35 680 26.77 179 394
NDL - 2130 1883 74.13 680 26.77 261 575
NDL - 3130 1883 74.13 849 33.42 249 548
NDL - 4130 1883 74.13 1017 40.03 331 729
NDL - 6120 1533 60.35 1352 53.22 439 967
NDL - 6130 1883 74.13 1352 53.22 623 1373
below illustration shows standard & premium controller
A
A B
B
DIMENSION C
DIMENSION B
DIMENSION A
DIMENSION A
OUTLET
DIMENSION E
INLET
DIMENSION B
DIMENSION D
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heatless desiccant air dryer
D3
number description
1 compressed air inlet
2 compressed air outlet
3 standard controller display
4 premium controller display
5 column A pressure gauge
6 column B pressure gauge
7 control module access positions
8 enclosure access door
3. product overview
13 15
14
12
2 2
11 11
10
7
3
8
4
9*
5
6
11
number description
9 enclosure handle / lock
10 pressure vessel
11 exhaust silencer
12 inlet valve B
13 inlet valve A
14 exhaust valve B
15 exhaust valve A
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heatless desiccant air dryer
D3
3.1 typical system layout
IMPORTANT: It is essential that the system into which the unit is installed is tted with a pressure limiting/
relief device. This device should be installed between the compressor and the unit.
By-pass
(optional)
0.01 µm filter
1 µm filter
water separator
(optional)
inlet flow
compressed
air outlet
compressed
air inlet
outlet flow
3.2 site location
When selecting an installation site for the unit, ensure the following conditions are met:
• Installation site should be located indoors on a at surface protected from the weather and other harmful conditions.
• The ambient temperature must not drop below 1.5°C (34.7°F) or exceed 50°C (122°F).
• The installation site should be level and able to support the weight of the product.
• Ensure sufcient space around the product, to allow access for operation and maintenance.
• Take into account the noise generated by the unit exhausting while in use when considering location.
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heatless desiccant air dryer
D3
4. start-up & operation - standard controller
Do not allow the unit to ow air unless switched on and cycling.
Resulting effect could be desiccant contamination; requiring a desiccant service.
• Ensure all pipe work is connected as per the typical layout
• The unit is connected with a power supply as stated on the rating label.
• Ensure the inlet air pressure is with in limits as stated on the rating label on the product.
• Ensure the inlet air temperature is with in limits as stated on the rating label on the product.
• Slowly open the inlet ow and allow the unit to pressurize
• Turn on the power to the unit, the unit will display its’ status.
• Allow the unit to cycle at least 2 times before slowly opening the outlet ow.
• In case of using the Remote Start/Stop function, ensure external voltage is active.
This unit must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape
wire for the electric current. This unit is equipped with a cord having a grounding wire with an appropriate grounding plug.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do
not modify the plug provided; if it does not t the outlet, have the proper outlet installed by a qualied electrician.
SERVICE LED
illuminated when
service required
DISPLAY PANEL
hours run/dewpoint
column a/b online
OPERATION LED
illuminated when
in operation
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