Napoleon HD81 Manuale utente

W415-0712 / B / 09.20.11

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.22A

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁreplaces.com • [email protected]

SAFETY INFORMATION

!WARNING

If the information in these instructions are

not followed exactly, a ﬁre or explosion

may result causing property damage,

personal injury or loss of life.

- Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbour’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the

ﬁre department.

- Installation and service must be performed by a

qualiﬁed installer, service agency or the supplier.

CERTIFIED FOR CANADAAND UNITED STATES USING ANSI/CSA METHODS.

$10.00

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

WARNING

CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: CSA 2.33,ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.

B81NG

NATURAL GAS

B81PG

PROPANE

HD81

GLASS BURNER

ASSEMBLY

W415-0712 / B / 09.20.11

A. Attach the burner assembly to the ﬁrebox

base with the screws supplied, making sure

the pilot assembly is closest to the valve

access opening.

1.0 GENERAL INFORMATION

2.0 INSTALLATION

NOTE: Changes, other than editorial, are denoted by a line in the margin.

TABLE OF CONTENTS

A. Once either door is removed (see

Installation Instructions), remove the

valve access panel and the 4 retaining

brackets located at the top of the

ﬁrebox.

Retaining

Brackets

Access

Panel

Valve

Access

Opening

Burner

Assembly

Pilot

Assembly

This glass burner assembly is approved for use in the HD81 gas appliance only. It is not approved for use as a

stand alone appliance or in conjunction with any other appliance.

1.0 GENERAL INFORMATION 2

2.0 INSTALLATION 2

2.1 ACCESS PANEL 2

2.2 BURNER ASSEMBLY 2

2.3 BULKHEADS 3

2.4 NIGHT LIGHT™ INSTALLATION 4

2.5 PORCELAIN BASE INSTALLATION 4

2.6 GLASS MEDIA 5

3.0 ADJUSTMENT 6

3.1 FLAME CHARACTERISTICS 6

3.2 VENTURI ADJUSTMENT 6

4.0 REPLACEMENTS 7

2.1 ACCESS PANEL

2.2 BURNER ASSEMBLY

W415-0712 / B / 09.20.11

2.3 BULKHEADS

NOTE: Bulkhead covers need to be removed.

A. Connect the gas ﬂex lines and the pilot line

to the gas bulkheads located under the valve

access opening. Be sure to match up the gas

manifold marked with a painted dot with the

center bulkhead, also marked with a painted

dot. Care must be taken to ensure the pilot

line isn’t damaged and ensuring gas tight

connections are made.

Gas

Bulkheads

Painted

Dots

Pilot

Bulkhead

Pilot

Electrode

Leads

Pilot

Electrode

Venturi

Tube

Oriﬁce

B. Connect the pilot electrode leads to the

bulkhead. The leads can only ﬁt one way.

You need to match the 1/4” ﬂag with the 1/4”

bulkhead spade and the 3/16” ﬂag with the

3/16” spade.

C. Ensure the 2 venturi tubes are over the

oriﬁces before lighting.

D. Check for gas leaks by brushing on a soap

and water solution. Do not use open ﬂame.

E. After leak test has been performed re-install

access panel with gasket.

W415-0712 / B / 09.20.11

2.4 NIGHT LIGHT™ INSTALLATION

GASKET

LENS

FRAME

COLOURED SIDE UP

NIGHT LIGHT

The porcelain base is shipped separate from the appliance

and is included with the burner assembly.

INSTALL IN THE FOLLOWING ORDER:

NOTE: Burner assembly must be installed ﬁrst.

A. Side porcelain panels or brick panels must be

installed prior to porcelain base and glass. For

side porcelain panel installation see “PRP81

PORCELAIN REFLECTIVE RADIANT PANEL”

leaﬂet and for brick panel installation see “GD844KT

DECORATIVE BRICK PANEL - SANDSTONE”

leaﬂet.

B. Position the porcelain wire shields into the holes

in the bottom slots of the side porcelain panels.

There are tabs on the top of the shields so they

can only go in so far until they hit the ﬁrebox side.

Carefully place the porcelain base 2 over the wire

shields until it sits ﬂat on the ﬁrebox base.

Porcelain

Base

Porcelain Wire Shields

2.5 PORCELAIN BASE INSTALLATION

Your HD81 comes equipped with 2 “Night Lights™”.

The lights have been pre-wired and are controlled from the

remote control.

Included with the burner assembly are the frames, lenses and

gaskets that need to be installed as illustrated.

THE FIREBOX MUST BE SEALED.

Over tightening the screws could break the lens.

“Light Leakage” from the holes in the housing lamp may be

observed. The holes in the lamp housing are necessary for

ventilation and must not be covered.

W415-0712 / B / 09.20.11

C. Align the 4 tabs on the porcelain base

down to line up with the holes in the burner

tray. Secure using the screws provided.

Bend

Tabs

Pilot

Assembly

74.1A

Evenly spread the glass media onto the media tray, covering the burner tube and following the natural shape o

the media tray.

In some installations, glass media over the burner tube may cause a “Pufﬁng” sound. If this sound is

excessive, simply push the media away from the burner ports.

NOTE: The distribution of glass media over the burner tube will inﬂuence the ﬂame height. When the

ﬂames impinge on the glass, the glass may discolour slightly and the edges may soften.

CLEANING GLASS MEDIA

Glass media may have a ﬁne oil residue that needs to be cleaned prior to installation. Clean the glass with mild

dish soap, drain, rinse thoroughly and dry before placing over the burner.

CLEAN THE GLASS MEDIA PRIOR TO INSTALLATION. BEFORE APPLYING THE CLEANED GLASS, ENSURE

THAT IT IS DRY.

DO NOT CHANGE OR SUBSTITUTE THE GLASS MEDIA MATERIAL PROVIDED WITH THIS APPLIANCE. IF

REPLACING, USE ONLY THE REPLACEMENT GLASS MEDIA AVAILABLE FROM YOUR AUTHORIZED

DEALER / DISTRIBUTOR.

GLASS MEDIA OVER THE BURNER MUST NOT BE MORE THAN ONE LAYER HIGH. MORE THAN ONE LAYER

OVER THE BURNER WILL CAUSE FLAME LIFTING AND SOOTING PROBLEMS.

WARNING

2.6 GLASS MEDIA

W415-0712 / B / 09.20.11

It’s important to periodically perform a visual check of the pilot and burner ﬂames. Compare them to the illustra-

tions provided. If any ﬂames appear abnormal call a service person.

FLAME MUST ENVELOP

UPPER 3/8” TO 1/2” OF

FLAME SENSOR

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

54.1A

Air Shutter Openings both Burners

LP 7/16”

NG 3/16”

3.0 ADJUSTMENT

3.1 FLAME CHARACTERISTICS

3.2 VENTURI ADJUSTMENT

This appliance has an air shutter that has been factory set open according

to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more

yellow flame, but can lead to carboning. Opening the air shutter will cause a

more blue flame, but can cause flame lifting from the burner ports. The

flame may not appear yellow immediately; allow 15 to 30 minutes for the

final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED

INSTALLER!

AIR

SHUTTER

OPENING

VENTURI

BURNER

ORIFICE

49.1

W415-0712 / B / 09.20.11

4.0 REPLACEMENTS

COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W280-0071 NIGHT LIGHT LENS FRAME

2 W290-0080 NIGHT LIGHT GASKET

3 W300-0086 CERAMIC BLUE NIGHT LIGHT LENS

4 W035-0272 PORCELAIN GLASS BURNER BASE

5 W100-0106 DOUBLE TUBE BURNER

6* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX

7* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)

8* W300-0102 6 LB BAG OF GLASS

9 W010-1861 2-WAY NATURAL GAS PILOT ASSEMBLY

9 W010-1862 2-WAY PROPANE GAS PILOTASSEMBLY

10 W565-0097 GLASS BURNER SCREEN

11 W080-0900 PILOT WIRE COVER

12 W750-0200 FLAME SENSOR

13 W750-0201 ELECTRODE

14 W455-0070 NATURAL GAS PILOT INJECTOR

14 W455-0068 PROPANE GAS PILOT INJECTOR

15* W456-0034 #34 ORIFICE NATURAL

15* W456-0054 #54 INSIDE ORIFICE PROPANE

15* W456-0052 #52 OUTSIDE ORIFICE PROPANE

12 13

14 4

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally

all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE

REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER. 41.1

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

WARNING

W415-0712 / B / 09.20.11

44.1

5.0 NOTES

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