Table of Contents
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . 3
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Principle of operation . . . . . . . . . . . . . . . . . . . . 3
1.3 Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Technical specifications . . . . . . . . . . . . . . . . . . . 3
1.5 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . 5
2 MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Mounting on Metso Automation actuators
with VDI/VDE mounting face (S1). . . . . . . . . 5
2.3 Mounting on EC and EJ actuators (S4) . . . . . . 6
2.4 Mounting on linear actuators with Metso
Automation or IEC 60534 mounting face . . . 7
2.5 Piping of supply air. . . . . . . . . . . . . . . . . . . . . . . 7
2.6 Electrical connections . . . . . . . . . . . . . . . . . . . . 7
3 USER INTERFACE . . . . . . . . . . . . . . . . . . . . 9
3.1 Keyboard and display . . . . . . . . . . . . . . . . . . . . 9
3.2 Keyboard functions . . . . . . . . . . . . . . . . . . . . . . 9
3.3 HW write protection . . . . . . . . . . . . . . . . . . . . 9
4 CONFIGURATION. . . . . . . . . . . . . . . . . . . 11
4.1 Zero and range . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Position control . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Control valve related settings. . . . . . . . . . . . . 12
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 13
5.1 Prestage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2 Spool valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Circuit board pack . . . . . . . . . . . . . . . . . . . . . . 14
5.4 Position sensor. . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . 15
6 ERROR MESSAGES. . . . . . . . . . . . . . . . . . . 16
7 TROUBLE SHOOTING . . . . . . . . . . . . . . . 17
8 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9 ORDERING SPARE PARTS . . . . . . . . . . . . 17
10 ND800PA/K06B (WITH LIMIT SWITCHES). 18
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10.1.1 General description . . . . . . . . 18
10.1.2 Markings . . . . . . . . . . . . . . 18
10.1.3 Technical specifications . . . . . . . 18
10.1.4 Safety precautions . . . . . . . . . 18
10.2 Installing ND800PA/K06B on a valve controller. 19
10.3 Electrical connections. . . . . . . . . . . . . . . . . . . . 19
10.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.5 Removal of the limit switch ND800PA/K06B
for accessing the valve controller . . . . . . . . . . 19
10.6 Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . 19
10.7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.8 Ordering spare parts . . . . . . . . . . . . . . . . . . . . 19
11 DRAWINGS AND PARTS LISTS . . . . . . . 20
11.1 Exploded view and parts list . . . . . . . . . . . . . . 20
11.2 Exploded view and parts, ND800PA/K06B. . . 21
11.3 Mounting parts for B1C/B1J 6-20 actuators . 22
11.4 Mounting parts for B1C/B1J 25-50,
B1C 502 and B1J322 actuators. . . . . . . . . . . . 22
11.5 Mounting parts for Quadra-Powr®, ST,
SP and Valv-Powr®actuators. . . . . . . . . . . . . 23
11.6 Mounting parts for EC07-14 actuators,
rising signal opens valve . . . . . . . . . . . . . . . . . . 23
11.7 Mounting parts for EC05 actuators,
rising signal opens/closes valve . . . . . . . . . . . . 24
11.8 Mounting parts for EC07-14 actuators,
rising signal closes valve . . . . . . . . . . . . . . . . . . 24
11.9 Mounting parts for EJ05-14 actuators . . . . . . 25
11.10 Mounting parts for D/R linear actuators . . . . 26
11.11 Mounting parts for linear actuators
with IEC 60534 mounting face . . . . . . . . . . . . 27
11.12 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11.12.1Connection diagram for ND800PA/K06B 28
11.12.2Device gland receptacles . . . . . . 29
12 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 30
13 CONTROL DRAWINGS . . . . . . . . . . . . . . 31
13.1 FMRC control drawing for ND84_/MU . . . . 31
13.2 CSA control drawing for ND84_/XU . . . . . . 33
14 TYPE CODING. . . . . . . . . . . . . . . . . . . . . . 35
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the valve controller
If you require additional assistance, please contact the manufacturer or manufacturer’s representative.
Addresses and phone numbers are printed on the back cover.
SAVE THESE INSTRUCTIONS!
Subject to change without notice.
All trademarks are property of their respective owners.
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