Newave PowerValue 11 Manuale utente

PowerValueTM 11 and 31

Newave_OPM_PV11_PV31 _GB_250805.doc Page 1

User Manual

POWERVALUETM 11 and 31

Single-phase UPS System

7.5 - 20kVA

CABINET

CABINET B CABINET C

Newave_OPM_PV11_PV31 _GB_250805.doc Contents Page 2

CONTENTS

1SAFETY ...................................................................................................................................................... 4

2DESCRIPTION............................................................................................................................................ 5

2.1 RELIABILITY AND QUALITY STANDARDS......................................................................................5

2.2 POWERVALUE MODELS..................................................................................................................5

2.3 WARRANTY.......................................................................................................................................5

2.4 EXTENDED WARRANTY .................................................................................................................. 6

3INSTALLATION.......................................................................................................................................... 7

3.1 INTRODUCTION................................................................................................................................7

3.1.1 Receipt of the UPS ........................................................................................................................7

3.1.2 Nameplate......................................................................................................................................7

3.2 UNPACKING ...................................................................................................................................... 7

3.3 BATTERIES .......................................................................................................................................7

3.4 STORAGE..........................................................................................................................................8

3.4.1 UPS................................................................................................................................................8

3.4.2 Battery............................................................................................................................................8

3.5 POSITIONING....................................................................................................................................8

3.6 CABLING............................................................................................................................................9

3.6.1 Cabling of POWERVALUE 7.5, 10 and 12kVA with SINGLE PHASE INPUT..............................9

3.6.2 Connection Diagram ......................................................................................................................9

3.6.3 Preparation for the Input Cabling...................................................................................................9

3.6.4 Earthing..........................................................................................................................................9

3.6.5 Connection of the Mains Supply ..................................................................................................10

3.6.6 Single Input Feed.........................................................................................................................10

3.6.7 Dual Input Feed ...........................................................................................................................11

3.6.8 Preparation for the Output Cabling ..............................................................................................11

3.6.9 Connection of the Load................................................................................................................11

3.6.10 Output Cabling.........................................................................................................................12

3.6.11 How to fix the POWERVALUE to the floor .............................................................................. 12

3.6.12 Cabling of POWERVALUE 7.5, 10, 12, 15 and 20kVA with THREE PHASE INPUT ............. 14

3.6.13 Connection Diagram................................................................................................................14

3.6.14 Preparation for the Three Phase Input Cabling....................................................................... 14

3.6.15 Earthing ...................................................................................................................................14

3.6.16 Connection of the Mains Supply.............................................................................................. 15

3.6.17 Single Input Feed ....................................................................................................................15

3.6.18 Dual Input Feed .......................................................................................................................15

3.6.19 Preparation for the Output Cabling3........................................................................................16

3.6.20 Connection of the Load ...........................................................................................................16

3.6.21 Output Cabling.........................................................................................................................17

3.6.22 How to fix the POWERVALUE to the floor .............................................................................. 17

3.7 CONNECTION OF EXTERNAL BATTERÎES FOR UPS POWERVALUE .....................................20

3.8 INTERFACING .................................................................................................................................21

3.8.1 SMART PORT (Serial RS 232).................................................................................................... 21

3.8.2 DRY PORT (volt-free contacts)....................................................................................................22

4OPERATION............................................................................................................................................. 23

4.1 COMMISSIONING ...........................................................................................................................23

4.2 CONTROL PANEL...........................................................................................................................23

4.2.1 Power Management Display (PMD) ............................................................................................ 23

4.2.2 LED Indicators .............................................................................................................................24

4.2.3 Keys .............................................................................................................................................24

4.2.4 ON/OFF Start-up and Shutdown Buttons ....................................................................................25

4.3 DESCRIPTION OF THE LCD ..........................................................................................................26

4.3.1 Status Screens.............................................................................................................................26

Newave_OPM_PV11_PV31 _GB_250805.doc Contents Page 3

4.3.2 Main Menu Screen.......................................................................................................................26

4.3.3 Event Log Screen ........................................................................................................................26

4.3.4 Measurements Screen.................................................................................................................26

4.3.5 Commands Screen ......................................................................................................................27

4.3.6 UPS Data .....................................................................................................................................27

4.3.7 Set-Up User .................................................................................................................................27

4.3.8 Set-Up Service.............................................................................................................................28

4.4 OPERATING MODES......................................................................................................................29

4.4.1 Mode "ON LINE" (INVERTER MODE) ........................................................................................29

4.4.2 Mode "OFF-LINE" (ECO- or BYPASS MODE)............................................................................29

4.4.3 "MAINTENANCE BYPASS" - Mode.............................................................................................30

4.5 START-UP PROCEDURE ...............................................................................................................31

4.6 SHUTDOWN PROCEDURE ............................................................................................................33

4.7 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS....................34

4.8 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS..................35

5MAINTENANCE ....................................................................................................................................... 36

5.1 INTRODUCTION..............................................................................................................................36

5.2 USER RESPONSIBILITIES .............................................................................................................36

5.3 ROUTINE MAINTENANCE..............................................................................................................36

5.4 BATTERY TEST...............................................................................................................................36

6TROUBLESHOOTING ............................................................................................................................. 37

6.1 ALARMS...........................................................................................................................................37

6.2 MENU, COMMANDS, EVENT LOG, MEASUREMENTS,...............................................................37

6.3 FAULT IDENTIFICATION AND RECTIFICATION...........................................................................37

7OPTIONS .................................................................................................................................................. 38

7.1 INTRODUCTION..............................................................................................................................38

7.2 REMOTE EMERGENCY FACILITIES .............................................................................................38

7.3 REMOTE SIGNALLING PANEL (RSP)............................................................................................39

7.3.1 How to Connect the Remote Signaling Panel (RSP)...................................................................40

7.4 GENERATOR ON FACILITIES........................................................................................................40

7.5 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE .......................................................41

7.5.1 Why is UPS Management important?..........................................................................................41

7.5.2 Wavemon Shutdown and Monitoring Software............................................................................41

7.6 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING ................43

8TECHNICAL SPECIFICATIONS.............................................................................................................. 44

Newave_OPM_PV11_PV31 _GB_250805.doc Safety Page 4

1Safety

BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE USER MUST

ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS MANUAL ARE CAREFULLY

READ AND OBSERVED BY TECHNICALLY COMPETENT PERSONNEL. KEEP THIS

MANUAL WITH THE UPS FOR FUTURE REFERENCE.

THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE WITHOUT HAVING BEEN

COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON.

ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL. DO NOT

ATTEMPT TO SERVICE THE UPS YOURSELF.

BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE TO

DANGEROUS VOLTAGES!

IN CASE OF ANY KIND OF DOUBT REGARDING THIS UPS, CONTACT:

«NEWAVE SA, SWITZERLAND

Tel. +41 91 850 29 29

Fax. +41 91 840 12 54

e-mail: [email protected]

www.newave.ch

NEWAVE SA WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY DUE TO

INCORRECT OPERATION OR MANIPULATION OF THE UPS.

HIGH LEAKAGE CURRENT!

MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY BEFORE YOU

CONNECT THE MAINS POWER SUPPLY!

THE POWERVALUE 7.5-20 kVA IS CLASS A - UPS-PRODUCT (ACCORDING TO EN

50091/Part-2).

IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO INTERFERENCE. IN SUCH AN

ENVIRONMENT THE USER MAY BE REQUIRED TO UNDERTAKE ADDITIONAL

MEASURES.

NEWAVE S.A. HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE,

COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME

NO RESPONSIBILITY NOR LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL

PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR

UNDESIRED MISTAKES IN THIS MANUAL.

THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED PRIOR TO WRITTEN

PERMISSION OF NEWAVE SA.

USER MUST HANG A WARNING LABEL ON ALL PRIMARY UPS POWER ISOLATORS.

ELECTRICAL MAINTENANCE PERSONNEL SHOULD BE AWARE OF DANGEROUS

VOLTAGES. THE WARNING LABEL SHOULD CARRY THE FOLLOWING WORDING:

“ISOLATE UPS BEFORE WORKING ON THIS CIRCUIT”

Newave_OPM_PV11_PV31 _GB_250805.doc Description Page 5

2Description

2.1 RELIABILITY AND QUALITY STANDARDS.

Congratulation on your purchase of the PowerValueTM.

The PowerValueTM will provide your critical equipment with a steady and reliable power supply for

many years.

NEWAVE SA is situated in Switzerland and is specialized in the design and manufacture of

Uninterruptible Power Supplies.

The unique and modular UPS PowerValueTM belongs to the newest generation of midrange 3phase

UPS-Systems. High reliability, low operating cost and excellent electrical performance are only some

of the highlights of this innovative UPS solution.

The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to

the most stringent quality standards.

The Swiss Association for Quality and Management System (SQS) certified that, according to the

model of the International Standard ISO 9001/EN 29001, the whole Newave SA company complies

successfully. (Registration No.: 14879-01, date issued: 12 April 1999.)

2.2 POWERVALUE MODELS

The PowerValueTM UPS series consists of:

Single Phase Input/Single Phase Output Models: 7.5, 10 and 12kVA

Three Phase Input/Single Phase Output Models: 7.5,10,15 and 20kVA

2.3 WARRANTY

The PowerValueTM is supplied with a limited warranty that the UPS and its component parts are free

from defects in materials for a period of 12 months from the date of original commissioning or 15

months from the date of original delivery, whichever is the sooner. Transportation cost is not included

in the warranty and has to be paid by the end-user.

Do not return anything without written authorisation from NEWAVE or your closest service centre.

NEWAVE or the closest service centre will then give you further instructions how to proceed.

Any product must be returned with transportation charges prepaid and must be accompanied by a

description of the failure. Products without description will not be handled.

This warranty is invalidated if the UPS is put into use without having been commissioned by a fully

trained and by NEWAVE authorised person.

This warranty does not apply to any damage or losses caused by misuse, abuse, negligence, neglect,

unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of

God or inappropriate application.

If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized

service centre will, at its sole option, repair or replace the UPS or parts of it. All repaired or replaced

parts will remain the property of NEWAVE or of the authorized service centre.

NEWAVE is not liable for any costs, such as loss of profits or revenue, loss of equipment, loss of data

or software, cost of substitutes, claims by third parties or otherwise.

As general policy, NEWAVE does not recommend the use of any of its products in life support

applications where failure or malfunction of the NEWAVE product can be reasonably expected to

cause failure of the life support device or to significantly affect us safety or effectiveness. NEWAVE

Newave_OPM_PV11_PV31 _GB_250805.doc Description Page 6

does not recommend the use of any of its products in direct patient care. NEWAVE will not knowingly

sell its products for use in such applications unless it receives in writing assurances satisfactory to

NEWAVE that the risks of injury or damage have been minimized, the customer assumes all such risks

and the liability of NEWAVE is adequately protected under the circumstances.

The UPS may contain batteries that must be re-charged for a minimum of 24 hours every 6

months to prevent deep discharging. Batteries that have been, for whatever reason, deep

discharged are not covered by the warranty.

2.4 EXTENDED WARRANTY

The standard warranty may be enhanced by protecting the UPS with an Extended Warranty

Agreement (maintenance contract).

For more details please contact the nearest representative.

Newave_OPM_PV11_PV31 _GB_250805.doc Installation Page 7

3Installation

3.1 INTRODUCTION

This chapter contains all the necessary information for the correct unpacking, positioning, cabling and

installation of the UPS PowerValueTM.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED

ELECTRICIANS OR BY QUALIFIED PERSONNEL.

NEWAVE will take no responsibility for any personal or material damage caused by

incorrect cabling or operations or activities, which are not carried out as per the

instructions contained in this manual.

3.1.1 Receipt of the UPS

Upon receiving the UPS, carefully examine the packing container and the UPS for any sign of physical

damage. In case of rupture or suspect inform immediately:

a) The carrier and

b) NEWAVE SA.

Ensure that the received UPS corresponds to the material indicated in the delivery note.

The packing container of the PowerValueTM protects it from mechanical and environmental damage.

To increase its protection the UPS is wrapped with a plastic sheet.

3.1.2 Nameplate

The technical specifications of the PowerValueTM are provided on the nameplate, which is situated at

the front of the UPS. Check if it corresponds to the purchased material mentioned in the delivery note.

3.2 UNPACKING

When unpacking the UPS observe the "FRAGILE" and "ARROW" on the packing container.

Perform the following steps to unpack the UPS:

• Cut wrappers and remove packing container by pulling it upwards;

• Remove the plastic cover from the UPS;

• Remove pallet from the UPS;

• Retain the packaging materials for future shipment of the UPS;

• Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if

damage is apparent.

3.3 BATTERIES

The standard batteries of PowerValueTM are sealed, maintenance-free batteries, internally mounted

and will typically be connected when the UPS is commissioned.

The battery life depends very much on the ambient temperature. A temperature range between +18°

and +23°C will achieve the optimum battery life.

If the UPS is delivered without batteries, NEWAVE is not responsible for any damage or

malfunctioning caused to the UPS by incorrect wiring

Newave_OPM_PV11_PV31 _GB_250805.doc Installation Page 8

UPS

Battery

Cabinet

UPS

3.4 STORAGE

3.4.1 UPS

If you plan to store the UPS prior to use, keep the UPS unpacked in a dry, clean and cool storage

room with an ambient temperature between (+5 °C to +40°C) and humidity of less than 90%.

If the packing container is removed protect the UPS from dust.

3.4.2 Battery

The battery life depends very much on the ambient temperature.

It is therefore important not to store the battery longer than 6 months at 20°C, 3 months at 30°C and 2

months at 35°C storage temperature without a battery recharge.

For longer-term storage make sure that the battery is fully recharged every 6 months.

SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY

DISCHARGED STATE.

EXTREME TEMPERATURE, UNDER- AND OVERCHARGE AND OVERDISCHARGE WILL

DESTROY BATTERIES!

Before and after storing, charge the battery.

Always store the batteries in a dry, clean, cool environment in their original packaging.

If the packing container is removed protect the batteries from dust and humidity.

3.5 POSITIONING

The PowerValueTM is a compact and light UPS and can easily be moved to the final position.

All parts of the PowerValueTM are accessible from the front and rear making it a service-friendly and

maintenance-friendly UPS.

The UPS should be located where:

• Humidity and temperature are within prescribed limits;

• Fire protection standards are respected;

• Cabling can be performed easily;

• Available front accessibility for service or periodic maintenance;

• Requested air cooling flow should be granted;

• The air conditioning system should have sufficient capacity;

• Dust or corrosive/explosive gases must be absent;

• The place is vibration free;

• Minimum 10cm rear space is recommended for accessibility (see Figure 3.1 and 3.2);

• Only front and rear access is necessary for service and maintenance.

Clearances XClearances X

X (Rear ) 100mm X (Rear ) 100mm

Y (Right Side) 400mm Y (Right Side) 400mm

NOTE: Cabinet A and B are provided with rollers and if on the installation side 1m longer cables are

foreseen the UPS can be moved to the front and serviced.

Cabinet C needs left and right access of 400mm

ure 3.1: UPS s

ace recommendation Figure 3.2: UPS + Battery cabinet space recommendation

Newave_OPM_PV11_PV31 _GB_250805.doc Installation Page 9

3.6 CABLING

POWERVALUE cabling must be achieved in accordance with one of the three following

configurations:

POWERVALUE 7.5, 10 and 12kVA with SINGLE PHASE INPUT (Cabinet A)

POWERVALUE 7.5, 10 and 15kVA with THREE PHASE INPUT (Cabinet A)

POWERVALUE 7.5, 10, 15 and 20kVA with THREE PHASE INPUT (Cabinet B)

NOTE:Before you start cabling your UPS PowerValueTM make sure you have determined

the correct Version with the correct POWER, CABINET and INPUT CONFIGURATION.

3.6.1 Cabling of POWERVALUE 7.5, 10 and 12kVA with SINGLE PHASE INPUT

NOTE: THIS UPS COMES (STANDARD VERSION) WITH A SINGLE CABLE FEED (FOR

RECTIFIER AND BYPASS). IF DUAL FEED IS REQUESTED PLEASE CONTACT YOUR

SERVICE OFFICE BEFORE PERFORMING ANY CABLING OF UPS.

3.6.2 Connection Diagram

To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains

cables with appropriate fuse protection.

To connect the PowerValueTM to the mains power supply see Figures 3.3, 3.4 and 3.5.

ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED

ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.

DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE.

BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE TO

DANGEROUS VOLTAGES!

3.6.3 Preparation for the Input Cabling

Before you start connecting the UPS, ensure that:

• MAINS VOLTAGE (INPUT VOLTS) AND FREQUENCY (FREQUENCY) CORRESPOND

TO THE VALUES INDICATED ON THE NAMEPLATE OF THE UPS.

• EARTHING IS PERFORMED IN ACCORDANCE WITH THE PRESCRIBED IEC

STANDARDS OR WITH LOCAL REGULATIONS;

• UPS IS CONNECTED TO THE MAINS THROUGH A LV-DISTRIBUTION BOARD

WITH A SEPARATE MAINS LINE (PROTECTED WITH A CIRCUIT BREAKER OR

FUSE) FOR THE UPS.

Provide input breaker and cables according to the indications in TECHNICAL SPECIFICATIONS at the

end of this USER MANUAL or in accordance with the prescribed IEC Standards or in accordance with

the local regulations.

The input of the UPS must be fitted with circuit breakers or other kind of protection. The circuit

breakers will be connected between the mains supply and the UPS and will provide additional

protection to the UPS in the event of overloads and short circuits.

3.6.4 Earthing

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED

ELECTRICIANS OR BY QUALIFIED TRAINED INTERNAL PERSONNEL.

To ensure protection of personnel during the installation of UPS make sure that the connections are

performed under the following conditions:

• No mains voltage is present;

• Loads are shut down and disconnected;

• UPS PowerValueTM is shut down and voltage-free.

• Maintenance Bypass(MANUAL BYPASS) is open in position OFF

Newave_OPM_PV11_PV31 _GB_250805.doc Installation Page 10

Connecting sequence of earthing wire (see Figure 1):

1) Unscrew both screws of the terminal cover plate (4) and remove the terminal cover plate.

2) Carefully remove terminal cover plate (4) and don’t pull on the earthing wire (5). If necessary the earthing

wire may be removed during the cabling. When the cabling has been performed the earthing wire must be

connected again.

3) Connect the earthing wire coming from the LV-Distribution Board to the terminal "PE".

Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have

been fastened properly.

3.6.5 Connection of the Mains Supply

After the UPS has been unpacked and brought to its final position the authorized technician may start

with the cabling.

ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED

ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.

To ensure protection of the personnel during the installation of the UPS make sure that the

connections are performed under the following conditions:

• No mains voltage is present;

• All loads are shut down and disconnected;

• UPS PowerValueTM is shut down and voltage-free.

• Remove the terminal cover of the UPS

Before connecting the input power cables make sure that:

• UPS-System is placed in its correct position;

• Maintenance Bypass IA1 is open in position OFF;

Connect the input power cable coming from the LV-Distribution Board to the terminals of the UPS in

accordance with see Figure 1.

NOTE: Neutral input wire must always be connected!

NOTE: The UPS PowerValueTM is provided with facilities for both single feed (one common

input cable for rectifier and bypass) and dual feed (two separate input cables for rectifier and

bypass respectively).

The standard UPS PowerValueTM is always supplied with facilities for a single feed. If dual feed

is required please contact next Service Centre.

3.6.6 Single Input Feed

To achieve correct Input Cabling see Drawing in see Figure 1.

For single input feed connect the mains input cable to UPS Terminal Block according to the following

table:

For minimum recommended Input Cable Sections and Fuse Ratings for the PowerValueTM see table

in Section Technical Specifications at the end of this User Manual.

Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have

been fastened properly.

MAINS INPUT CABLE UPS TERMINAL

Phase L1 1L1

NEUTRAL 1N

EARTH PE

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