Nilfisk-Advance GM 80 Manuale utente

Nilfisk GM 80 & GM 80i

INSTRUCTIONS FOR USE

& PARTS LIST

Table of Contents

Important Safety Instructions

Warranty

Machine Setup

Using the Machine

Emptying

Disposal

Maintenance/Filter Replacement

Troubleshooting

Loss of Power

Loss of Suction

Parts Explosions

Accessories

Technical Specifications

Contact Information 19

For Instructions for Use on HEPA/ULPA filter installation, please refer to

the addendum titled, “ABSOLUTE FILTERS – End User Information.”

IMPORTANT SAFETY INSTRUCTIONS

PLEASE READ THESE INSTRUCTIONS COMPLETELY BEFORE USING THE

MACHINE. DEPENDING ON LOCAL REGULATIONS AND THE COMPOSITION

OF THE MATERIALS YOU HAVE COLLECTED, THERE MAY BE

REQUIRMENTS FOR SPECIAL HANDLING AND DISPOSAL OF THE

COLLECTED DEBRIS. CONSULT YOUR LOCAL OCCUPATIONAL SAFETY AND

HEALTH ADMINISTRATION (OSHA) AND ENVIRONMENTAL PROTECTION

AGENCY (EPA) OFFICIALS FOR DETAILS.

CAUTION: This Nilfisk vacuum cleaner or any other vacuum cleaner is not to be used in

explosion-hazardous areas, as serious injury could result.

Under no circumstances may this cleaner safely be used for the collection of hazardous or

toxic materials unless equipped with a special HEPA(High Efficiency Particulate Air)

filter and bag which have been installed according to written instructions from Nilfisk-

Advance.

ATTENTION EMPLOYER: Please ensure these Instructions for Use are made available

and understood by your employees or any other persons who may use this equipment.

To list all toxic and hazardous materials would be beyond the scope of these Instructions.

It is the Employer's responsibility to identify, for Employees' and others' information,

hazardous or toxic materials which may be collected by this equipment.

Your new Nilfisk industrial vacuum cleaner is a precision-engineered instrument

designed for exceptionally fine filtration. Ordinary vacuum cleaners do not have HEPA

filters, and cannot be safely used for hazardous dust collection. This Nilfisk machine is

safe to use with fine powders or hazardous materials, as long as certain precautions are

taken. Proper care of this cleaner is essential to the maintenance of its ultrafine filtering

capabilities.

BEFORE USE: DO NOT ATTEMPT TO OPERATE THIS CLEANER UNTIL YOU

HAVE INSTALLED ITS VARIOUS COMPONENTS ACCORDING TO THE

FOLLOWING INSTRUCTIONS:

WARRANTY

The Nilfisk companies warrant that Nilfisk equipment will be free of defects in

workmanship or material for a period of two years from the date of delivery. Should any

failure to conform to this warranty appear, the Nilfisk companies shall upon notification

within such time period, correct such non-conformity, at its option, either by repairing

any defective part or parts, or by replacing a part or parts provided that the equipment is

returned to an authorized Nilfisk service facility. In all cases freight both ways will be at

the expense of the customer. Equipment shall not be returned without advance notice to,

and consent of the Nilfisk companies.

EXCEPT AS SPECIFICALLY SET FORTH HEREIN, THE NILFISK COMPANIES

MAKE NO WARRANTIES, EITHER EXPRESSED OR IMPLIED AS TO ANY

MATTER WHATSOEVER, INCLUDING WITHOUT LIMITATION ANY AND ALL

WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE, OR OTHER

WARRANTIES, ALL OF WHICH ARE EXPRESSLY DISCLAIMED AND

EXCLUDED. NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR

SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES,

INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION, LOSS OF TIME,

LOSS OF PROFITS OR OTHER SIMILAR INDIRECT LOSSES WHICH MIGHT

OCCUR AS A RESULT OF DEFECTS, PARTIAL OR TOTAL FAILURE OF THE

PRODUCT TO PERFORM AS SPECIFIED.

Correction of non-conformities or defects in the manner and for the period of time

provided above, shall constitute fulfillment of all liabilities of the Nilfisk companies to

the customer, whether based on contract, negligence or otherwise with respect to, or

arising out of such equipment. The remedies set forth herein are exclusive, and the

liability of the Nilfisk companies with respect to this sale or anything done in connection

therewith, whether in contract, in tort, under any warranty, or otherwise, shall not except

as expressly provided herein, exceed the price of the equipment or part on which such

liability is based.

The warranty does not cover repairs due to normal wear and tear, accident, neglect,

misuse or abuse, incorrect installation or use other than as described in the

instruction booklet. Breaks in hoses and cables are not covered. This warranty is

rendered void if the motor number plate is removed or defaced or if repairs are

made or attempted by persons not authorized by the Nilfisk companies.

MACHINE SET-UP:

Before turning on the motor: Install the microfilter (#616821-Felt,

#017230-AES Polycomposite, #017220-01-Gore-Tex®), the small

felt sock, on the bottom of the motor by sliding the filter over the

motor bottom, and covering as much of the bottom as the depth of

the filter will permit (photo 1). Be sure the filter's elastic collar

holds the filter snugly in place and is as high up on the motor

bottom as possible.

2. Next, mount the HEPA filter (#01710440) according to the

accompanying bulletin. Place the motor back in the cavity in the

top of the cleaner (photo 2). Fasten the motor head in place using

Photo 1

Photo 2

Photo 1

Photo 2

Photo 1

Photo 2

Photo 1

Photo 2

either the positive twist safety latches or the standard latches,

depending on which option you purchased.

. Installing the Polyliner and Paper Bag: Twist and release the two

positive twist safety latches, or the standard latches, depending on

your machine. They are located on the body of the container, front

and back. Lift off the top. Open the polyliner and place in the

bottom of the container with its walls flush against the container

sides and lipped under the container inlet (photo 3). The excess

length of polyliner is draped over the top of the container and

down the outside then rolled at the end to permit the container

clips to close.

Install a paper bag inside the polyliner according to the

illustrations printed on the paper bag itself (photo 4). Replace the

top container and fasten the two clips.

Photo 4

4. The GM 80 and GM 80i offer a package of standard accessories that can be connected

in the following manner. Affix the vacuum hose to the vacuum by inserting it into the

orifice on the lower container. Once it is inserted, rotate the inlet coupler a quarter turn to

lock it into place. Either of the two straight 22 inch wands can be fitted to the other end of

the hose. You can connect the combination floor nozzle or 5 inch upholstery nozzle to the

end of the hose. The rubber crevice nozzle and the 3 inch round brush can be connected

to the end of the straight wand or the curved steel tube of the hose. There is a list of

optional accessories that can be supplied for both models. Please consult your District

Sales Manager or the Customer Service Department at (800) NILFISK for a list of

optional accessories.

USING THE MACHINE:

Correct use of the machine: This machine is not a wet/dry vacuum. It is intended for dry

collection only. Do not use this vacuum to pick up liquids, or any wet materials.

Photo 3

Starting and stopping: Press the gray button on the upper

front portion of the vacuum (photo 5).

Photo 5

EMPTYING:

IF THIS VACUUM CLEANER IS USED TO COLLECT HAZARDOUS MATERIAL,

DO NOT ATTEMPT TO OPEN OR EMPTY ITS CONTENTS WITHOUT PERSONAL

PROTECTIVE CLOTHING AND RESPIRATORY PROTECTION.

Photo 6

DISPOSAL:

Depending on local regulations, and the composition of the material you have collected,

there can be a requirement for special handling and labeling of the filled and sealed

plastic bags. Consult your local Occupational Safety and Health Administration (OSHA)

and Environmental Protection Agency (EPA) official for details.

MAINTENANCE

Routine Maintenance:

To ensure maximum performance of your Nilfisk vacuum cleaner, be sure to check your

main filter regularly. Your filter may need to be shaken out to remove caked dust from

time to time.

Filter Replacement:

To ensure that your Nilfisk vacuum cleaner delivers the years of trouble-free operation

for which it was designed, it is necessary to check and replace filters regularly.

1. Main Filter: The large napped cotton bag which is semi-

permanently mounted inside the container will not require

frequent replacement. The main filter must be replaced when

the cleaner no longer develops powerful suction, yet bags are

not full and other filter components are not clogged. Extend

main filter service life by frequent changes of disposable

polyliners and paper bags (photo 7).

Photo 7

To empty the container and its contents, first turn off the motor.

Allow the cleaner to sit undisturbed for at least thirty (30)

seconds. Then twist and release the container clips. Once the

seal is broken, turn on the motor again. This will prevent

ultrafine particles which are still suspended in the air inside the

container from escaping into the work place. Lift off the

container top. Remove the polyliner and paper bag within it

(photo 6). Then seal off the polyliner with the paper bag inside

and install a new polyliner and paper bag according to step 2,

To empty the container and its contents, first turn off the motor.

Allow the cleaner to sit undisturbed for at least thirty (30)

seconds. Then twist and release the container clips. Once the

seal is broken, turn on the motor again. This will prevent

ultrafine particles which are still suspended in the air inside the

container from escaping into the work place. Lift off the

container top. Remove the polyliner and paper bag within it

(photo 6). Then seal off the polyliner with the paper bag inside

and install a new polyliner and paper bag according to step 2,

Machine Setup.

2. Microfilter: This small polyester felt sock, which fits over the motor bottom will

require periodic inspection. Dust will discolor the microfilter. Change the microfilter

as soon as any discoloration is easily noticeable. Do not shake this microfilter since

this can cause liberation of potentially harmful microscopic dust into the air.

Carefully remove and discard with collected debris in the sealable poly bag. If

equipped with a Gore-Tex microfilter, the same rules for periodic inspection and

disposal apply. The Gore-Tex microfilter, which features a clamp that holds it in

place, must be changed when any abrasions, damage or heavy discoloration is noticed

on the surface of the filter (refer to photo 1).

3. HEPA or ULPA Exhaust Filter: This cartridge is mounted on

the top of the motor, outside the container. If the main filter

and microfilter are properly maintained, the glass fiber

element in the exhaust filter should perform satisfactorily for a

minimum of one year. It cannot be renewed or restored. Exact

life will depend upon frequency of use and amount and type

of material collected. Normally four changes of microfilter

equal one change of HEPA/ULPA filters. Remove the

protective metal casing and replace the pleated glass fiber

cartridge according to the accompanying instructions (photo

8). Cartridges must be replaced more frequently if the vacuum

cleaner has had unusually heavy use, or if the various pre-

filters have been neglected.

CAUTION: Use only genuine Nilfisk replacement filter components. The use of

substitute components could pose a grave risk of personal exposure, and will cause all

equipment warranties to be void.

TROUBLESHOOTING

Loss of Power:

1. Make sure the power cord is properly fastened to the motor head, and it’s properly

plugged into the socket.

2. Be sure the electrical circuit has not blown a fuse.

3. If the circuit is functioning properly, but there is still no power, contact the Nilfisk

Customer Service Department at (800) 645-3475, extension 2.

Loss of Suction:

If the GM 80 loses suction power during operation, there may be several reasons,

the most likely of which is a full container. Suction loss is gradual as the container fills

with debris. Check to see if there is any blockage or restriction in the hose.

1) Check the condition of the main filter and microfilter (refer to photos) and determine

whether there is an excessive loading of debris. If there is overloading in the main

filter, you can shake it out. If the problem exists with the microfilter, including if it is

loaded, it needs to be replaced. Call our Customer Service Department at (800) 645-

3475, extension 2 to order a replacement.

2) If all fails, call our Customer Service Department at (800) 645-3475, extension 2.

Photo 8

No.

Item No. Description Qty.

1 115446-11

UPPER CONTAINER W/

COTTON FILTER

2 121103-29

MOTOR COMPLETE 1

3 115447-10

LOWER CONTAINER 1

4 017091-00

MOTOR HOLD DOWN

RING

5 017092-11

LATCH 2

6 805521 WASHER 4

7 815406 SCREW, 4MM X 5MM 4

8 705285-10

NUT, 4MM ESN 4

9 712366 SPRING CUP 2

017093-16

KEEPER 2

815407 SCREW, 4MM X 10MM 4

705265-10

NUT, 4MM ESN 2

815405 SCREW, 4MM X 5MM 2

815406 SCREW, 4MM X 5MM 2

815407 SCREW, 4MM X 10MM 2

805521 WASHER 4

017092-11

LATCH 2

017094-10

ADAPTER 2

017093-05

KEEPER 2

815412 SCREW, 4MM X 6MM 4

705265-10

NUT, 4MM ESN 4

815419 RING 1

815418 GASKET 1

815417 SOCKET 1

814312 SCREW 4

No.

Item No. Description Qty.

1 115446-11

UPPER CONTAINER W/

COTTON FILTER

2 121103-29

MOTOR COMPLETE 1

3 115447-10

LOWER CONTAINER 1

4 017091-00

MOTOR HOLD DOWN

RING

5 017092-11

LATCH 2

6 805521 WASHER 4

7 815406 SCREW, 4MM X 5MM 4

8 705285-10

NUT, 4MM ESN 4

9 712366 SPRING CUP 2

017093-16

KEEPER 2

815407 SCREW, 4MM X 10MM 4

705265-10

NUT, 4MM ESN 2

815405 SCREW, 4MM X 5MM 2

815406 SCREW, 4MM X 5MM 2

815407 SCREW, 4MM X 10MM 2

805521 WASHER 4

017092-11

LATCH 2

017094-10

ADAPTER 2

017093-05

KEEPER 2

815412 SCREW, 4MM X 6MM 4

705265-10

NUT, 4MM ESN 4

815419 RING 1

815418 GASKET 1

815417 SOCKET 1

814312 SCREW 4

No.

Item No. Description Qty.

1 115446-11

UPPER CONTAINER W/

COTTON FILTER

2 121103-29

MOTOR COMPLETE 1

3 115447-10

LOWER CONTAINER 1

4 017091-00

MOTOR HOLD DOWN

RING

5 017092-11

LATCH 2

6 805521 WASHER 4

7 815406 SCREW, 4MM X 5MM 4

8 705285-10

NUT, 4MM ESN 4

9 712366 SPRING CUP 2

017093-16

KEEPER 2

815407 SCREW, 4MM X 10MM 4

705265-10

NUT, 4MM ESN 2

815405 SCREW, 4MM X 5MM 2

815406 SCREW, 4MM X 5MM 2

815407 SCREW, 4MM X 10MM 2

805521 WASHER 4

017092-11

LATCH 2

017094-10

ADAPTER 2

017093-05

KEEPER 2

815412 SCREW, 4MM X 6MM 4

705265-10

NUT, 4MM ESN 4

815419 RING 1

815418 GASKET 1

815417 SOCKET 1

814312 SCREW 4

No. Item No. Description

1 21827400 9.3M CORD AWG18/3

1 21952200 9.3M CORD AWG18/2

3 21545400 7M CORD 2X1.0 CON/NO

PLUG

3 21545700 10M CORD 3X1.0 CON/NO

PLUG

3 21547900 10M CORD 2X1.0 CON/NO

PLUG

10 22361000 BRACKET W/ SCREWS FOR

CORD

11 22131600 BRACKET WITH SCREWS

13 82195800 CORD REALEASE FOR

HANDLE

14 00191024 SOCKET W/ GROUNDED

TERMINAL

Power Cords

No. Item No. Description

1 21573001

EXHAUST WITH DIFFUSER

1 22394900

EXHAUST FILTER WITH MICRO

STATIC DIFFUSER

2 11693700

DIFFUSER FILTERS 2 PCS

3 11641000

MICRO-STATIC FILTER

4 11730400

MOTOR PROTECTION FILTER

5 22132000

HANDLE COMPLETE

6 8162000

DUST BAG 6.5 LITERS 5 PCS

7 11490500

TROLLEY WITH SCREW GM 80 P

8 61543000

FILTER KIT COTTON GM 80

9 22384800

WHEEL KIT FOR TROLLEY

10 1154700

REMOVEABLE TROLLEY

7A 22394700

WHEELS FOR GM 80

Filter, Filter Bag and Trolley

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