Nogueira ROTAFLOW-1300 Manuale utente

Manual de Instruções

Dear Owner

Congratulations on the acquisition of the FERTILIZERS AND SEED

DISTRIBUTORROTAFLOWNOGUEIRA.

A product of the highest quality specially developed to meet your

needs.

This manual contains operation and maintenance instructions

which, if correctly followed, will guarantee de good work, safety and

durability of your ROTAFLOW. We recommend you read it carefully

before putting the machine into operation.

Nogueira S/A will always be at your disposal to answer any inquiry,

offering you efficient and permanent technical assistance.

An identification platelet is fixed to the machine, containing its

manufacturing serial number. Please write this number down on the

Warranty Certificate, on page 46 of this manual. This information will

be very important for the identification of your machine.

The images contained in this manual are for illustrative purposes only. To facilitate visualization,

the images can show open or disassembled safety protections. Under no circumstances the

machine should be used without the respective protections.

INDEX

Introduction 1

Environment 3

Safety 4

Safety stickers 8

Getting to know the ROTAFLOW 10

Application 11

Operation 11

Actuation 11

Items that come with the Rotaflow 11

Agitators 12

Coupling to the tractor 13

Leveling 14

Working height 14

Preparing and adding the Cardan shaft 15

Application rate adjustment 17

Discharge point adjustment 17

Using the adjustment table 18

Calibration test 19

Working width 21

Adjustments for low application rates 22

Regulation using the discharge device 24

Operation 25

Turn and distribution at the edges of the field 26

Distribution in the unilateral limit (with deflector plate) - method A 27

Distribution in the unilateral limit (with deflector plate) - method B 29

Maintenance 30

Lubrication 34

Accessories 35

Troubleshooting 36

Field trail test 37

Using the distribution charts 40

Tractor speed incompatible with the one required 42

Other brands or types of fertilizers 44

Technical specifications 45

Warranty certificate 46

Nogueira constantly worries about the environment preservation during the development

as well as with the use of ecologically appropriate processes and materials in the

manufacturing of our products.

PROTECTAND RESPECT THE ENVIRONMENT, bearing in mind that its preservation is a

social responsibility of all of us. Lubricant products, used fluids, old tires, packages etc

mustbegiventhecorrectdestination,predictedbylaw.Never discard remainder of products

or empty packages into springs, lakes, rivers, wells etc. Pass this advice on, inform other

people about the importance of environment preservation.

ENVIRONMENT

SAFETY

In this manual and in the safety stickers

affixed to the machine there are warnings

containing the safety alert sign and the

specific instructions, dedicated to maintain

the safety of the operator and other people.

Read all the instructions and keep alert

during operation.

Alert for situations where there is hidden

risk and may result in accident. Contains

instructions and recommendations to

avoid unexpected accidents from

happening.

WARNING!

Here at Nogueira we worry about the safety

of the people involved in the operation and

maintenanceoftheDistributor.Intheproject

development, we think about every detail to

avoid that unexpected accidents happen

during its utilization.

We developed safety protections and

eliminated risky situations. Nevertheless,

there are components that, due to their

functions, cannot be fully protected.

It’s very important to read the safety

recommendations carefully before turning

the machine on, and to keep an alert

posture during its utilization. It’s important

to remember that the preservation of

people’s health and physical integrity must

come first.

Incasethereareanydoubts, please contact

us through your reseller or our Technical

Assistance Department.

•The utilization of this equipment in

applications not mentioned by this

manual will be considered as

inadmissible work and is not

authorized by this manufacturer.

Adaptations or use of spare parts that

are not original will compromise the

operation and put the safety of the

operator at risk, and cause the loss of

the warranty offered.

•Operation and maintenance must be

performedonlybypeoplethatknowthe

machine.

•The launcher discs cannot be

completely protected due to their

functions. Keep a safe distance from

the machine when it’s on.

•Never approach the moving launching

discs with hands or feet.

•The permanence in any parts of the

Distributor when it’s on is forbidden.

Do not allow the presence of people

on the machine during transportation.

RECOMENDAÇÕESDESAFETY:

SAFETYALERTSIGN

Alert for situations that may result in severe,

life-threatening accident if the instructions

are not rigorously followed.

DANGER!

Alert for situation that can result in

accidents. Contains instructions and

recommendations for the operator and

other people that do not involve accidents.

CAUTION!

SAFETY

•Observe the machine surroundings

before putting it into operation. Keep

children, animals and watchers at safe

distance and out of the distribution

range. Be especially careful with

children. Check if there are no tools or

other objects on the machine before

turning it on.

•Tie long hair and do not use loose

clothes,orwithpartsthatmaygetstuck

in the mobile components. Remove

rings, necklaces etc.

•Keep hands and feet away from the

moving part.

•Never try to clean or clear the machine

when it’s on. Always turn the machine

off before performing any cleaning or

maintenance in the Extractor.

•Use personal protective equipment

when operating the machine. The

prolonged exposure to the noise can

cause hearing impairment or loss. Use

earplugs and safety goggles.

•Never operate with the Cardan shaft

without the safety protection. Keep the

protection in good conditions and

prevent it from spinning, locking it with

the existing chains.

•Before regulating, lubricating or

carrying out any maintenance service

in the Harvester, turn off the power take

off, the tractor engine and remove the

key from the ignition.Always be aware!

•Keep the safety stickers in good

conditions and readable. Substitute

them whenever necessary.

•Be especially cautious when coupling

and uncoupling the machine from the

tractor!

•Incaseyou observe vibrations,different

noises etc, turn the machine off

immediately. Check and eliminate the

cause before turning it back on.

•The hydraulic system liquid escape

may be unnoticeable. Use wood or

cardboardinsteadofyourhands to look

for leaking. Protect the hands and body

since fluids at high pressure can

cause severe injuries. In case of

accident, consult a doctor immediately.

•Due to inertia, the mobile components

will keep moving for a while after the

machine has been turned off. Before

substituting any component, turn of the

power supply, look and listen to check

if there are any movement evidences.

Only touch a component if you’re sure

it’s still. Always be aware!

•Never operate the machine without the

safety protections.

•Never operate the machine indoors or

in unventilated environments. The

fumes released by the tractor engine

are toxic and highly harmful to health.

•When driving the machine on public

places, observe the local traffic and

safety. Get information about the

current legislation in regards to the

maximum width and height permitted

for transportation. Beware of the

transportation height, especially under

bridges.

SAFETY

•Never leave the tractor with the

machine on. Stop the engine, turn off

thepowertakeoff,hittheparkingbrake

and remove the key from the ignition

first.

•Always adapt the tractor displacement

speed to the local conditions. Avoid

sudden maneuvers, especially in steep

places. When towing a load that is

heavierthan the tractor, donotgo above

16 Km/h.

•Redouble the attention when working

in inclined terrains. In case you notice

some sort of unbalance, reduce

acceleration. In the descents, always

keep the tractor geared.

•The tractor must always be

maneuverable. Add enough counter

weightstokeepthe front tires inenough

contact with the ground.

•If it is necessary to work on the

machine suspended by the hydraulic,

it should be supported in a safe way.

The hydraulic mechanisms may bridle

by themselves or due to leaks.

Do not support the machine on

concrete blocks, hollow bricks or other

supports that may collapse under the

effect of prolonged loads. Never work

under a machine that is only supported

by a jack.

•Machines raised by the tractor’s

hydraulic system have their

maneuvering and breaking efficiencies

reduced! Make sure there are enough

breaking and maneuvering conditions

and if necessary add weights to the

front of the tractor.

•When turning the machine around, pay

attention if there is enough space to

maneuver it!

•Only operate the machine when it has

the complete and intact protections in

the right place! The Distributor’s

protections prevent access the access

to dangerous areas. That’s why it’s

important to keep them in the

appropriate conditions. This is good

for your own safety and the others’ too!

•Redouble the attention when working

in inclined terrains. In case you notice

some sort of unbalance, reduce

acceleration. In the descents, always

keep the tractor geared.

•When towing the machine, reduce the

speed to avoid accidents.

•Fill up the Distributor with caution and

do not go above the indicated

maximum load capacity.

•Do a little recognition of the terrain

before starting work. Mark the

dangerous places or those with

obstacles that can put the operation at

risk.

•The incorrect fertilization can cause

severe damage to people, animals

and the environment. Consult your

fertilizer reseller and carefully read the

utilization instructions on the product’s

label.

•Before using a fertilizer, carefully read

the label and follow the manufacturer’s

instructions. Store it in an appropriate

place and discard of the empty

packages.

•Avoid the contact of the product with

skin, eyes etc. Wash your hands and

arms with abundant water and soap

at the end of each work shift,

especially before eating.

•Fertilizers with nitrate can cause risk

ofexplosionwhenincontactwith fire.

•After the use, carefully wash the

machine with water. Do not leave

fertilizer remainders inside the

machine to avoid risk of fire.

•Always be prepared for an accident.

Keep a first aid kit in an accessible

place and learn how to use it.

•Observe the safety

recommendations and be aware.

Thelackofattentionduringoperation

can result in accidents.

SAFETY

Keep away from the moving discs.

Risk of wounds by impact and torsion.

Not following this instruction may

result in severe accident.

SAFETY

Keep a safe distance from the

machine during operation.

Risk of wounds caused by launched

parts.

Notfollowingthisinstruction may result

in an accident.

Safetystickers:

Read the instruction manual before

turning the machine on.

Notfollowingthisinstruction may result

in severe accident.

Turn the tractor offandremovethekey

from the ignition before performing

regulations, maintenance or

lubrication.

Risk of wounds by mobile parts.

Not following this instruction may

result in severe accident.

It’s forbidden to stay in any part of the

machine during the operation and

transportation.

Risk of fall and running over.

Not following this instruction may

result in severe accident.

Before touching any part of the

machine, watch carefully if there is no

movement.

Risk of wounds caused by mobile

components.

Not following this instruction can result

in severe accident.

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