Norac UC4+ Manuale utente

Willmar 8100 / 8500 (1999 & Later)

Installation Manual

Spray Height ontroller

Improving the competitiveness of Industry and

Agriculture through Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+WR1-INST Rev E (Willmar 8100 / 8500)

NOTICE

NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the

requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained

in this manual The technical information in this manual was reviewed at the time of approval for publication

TABLE OF CONTENTS

INTRODUCTION ................................................................................................................................................1

GENERAL SYSTEM DESCRIPTION ................................................................................................................2

PARTS LISTS ....................................................................................................................................................3

INSTALLATION PROCEDURE .........................................................................................................................9

4.1

EXISTING SYSTEM CHECK ...............................................................................................................................9

4.2

BOOM SPEED TEST........................................................................................................................................9

4.3

WING SENSOR INSTALLATION.......................................................................................................................11

4.4

MAIN LIFT SENSOR INSTALLATION................................................................................................................14

4.5

ROLL SENSOR INSTALLATION.......................................................................................................................15

4.5.1

Boom Roll Sensor Mounting .................................................................................................................16

4.5.2

Chassis Roll Sensor Mounting ..............................................................................................................16

4.5.3

Inverted Roll Sensor Mounting..............................................................................................................17

4.5.4

Tem erature robe................................................................................................................................17

4.6

HYDRAULIC INSTALLATION ...........................................................................................................................1

4.6.1

Valve Assembly.....................................................................................................................................18

4.6.2

Valve Mounting......................................................................................................................................19

4.6.3

Hydraulic Plumbing ...............................................................................................................................20

4.7

ELECTRICAL INSTALLATION ..........................................................................................................................21

COMPLETING THE INSTALLATION ..................................................................................................................25

ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................27

5.1

ITEM C01: 44662B-40 – SENSOR TRUNK CABLE .........................................................................................27

5.2

ITEM C02: 4466 – SENSOR BRANCH CABLE...............................................................................................27

5.3

ITEM C02B: 44664 – CABLE UC4+ CAN NODE DUAL..................................................................................2

5.4

ITEM C03: 44656D – CABLE VALVE VARIABLE RATE DT..............................................................................2

5.5

ITEM C04: 44651 – VALVE EXTENSION CABLE .............................................................................................29

5.6

ITEM C10: 44650-06 – POWER CABLE WILLMAR 100 ..............................................................................30

INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly

Please take the time to read this manual completely before attempting to install the system A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or ha e suggestions regarding

the parts list or the installation procedure, please don’t hesitate to contact us ia the information

gi en below:

Phone: 1-800-667-3921 Canada (Toll Free)

1-866-306-6722 United States (Toll Free)

(+33) 06 03 87 80 78 Europe

1-306-664-6711 all other regions

E-mail: ser [email protected]

Website: www.norac.ca

GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer

Please read this manual in its entirety before

attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

system please be aware that at a point in the

installation your sprayer booms will be

inoperative until the installation is complete

Any installation procedure requiring boom

mo ement will need to be done first. Once the

hydraulics have been disconnected you must

complete the electrical installation before the

booms become operative

PARTS LISTS

The parts that come with your UC4+ Sprayer Boom System are listed in Table 1 The item number on

the left side of this table references each part

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – UC4+ Spray Height Control system Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1

B10 44700-01 BRACKET VALVE MOUNTING WILLMAR 8100 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

B19 44697 MOUNTING BRACKET SHOCK END WILLMAR 8100 1

B20 44698 MOUNTING BRACKET SHOCK CENTER 1

C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C04 44651 CABLE VALVE EXTENSION 1

C10 44650-06 CABLE POWER FOR WILLMAR 8100 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 44641 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE 1

E04 44642 UC4 PLUS ROLL SENSOR 1

H03 44863-01 HOSE ASSEMBLY 122R2-06 36 IN L 6FJX 6FJX 2

H07 44863-09 HOSE ASSEMBLY 122R2-06 120 IN L 6FJX 6MJ 1

H20 44865-32 HYDRAULICS FITTING KIT - WR1 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+WR1-INST MANUAL INSTALLATION UC4+ WILLMAR 8100, 8500 1

V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

Substitution parts will in no way affect the operation of the system pro ided that they are installed

as directed.

Item V01 – 2 Station Val e Block (44963D) may be substituted with:

Item Part Number Name Quantity

V01 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE 1

The 44933D is a direct replacement for the 44963D Both valve blocks function the same The blocks

are identifiable by the filter cap shape and by the part number stamped on the side

The A and B ports are opposite on each al e block so erify that the hoses are being connected to

the correct port. The raise lines always go to the “B” port and the lower lines go to the “A” port.

44933D Val e Block Shown Alongside 44963D Val e Block

Filter Cap Part Number

(44933D)

Filter Cap Part Number

(44963D)

Table 2 – 44865-32 - Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F01 44928 ORIFICE INSERT 047 IN ONE WAY 4

F02 103312 MALE ADAPTER - 6MB 6MJ 6

F03 104369 PLUG - 6MBP 2

F04 104470 MALE ADAPTER - 10MB 6MJ 1

F05 103345 MALE TO FEMALE ADAPTER - 6MJ 6FJX90 5

F06 104634 CAP - 6FJCN 7

F07 103839 TEE ADAPTER - 6FJXR 6MJT 1

6 M B - 6 M OR X 90

SIZE IN

1/16

TH'S

GENDER: MA E

OR FEMA E

ANG E

SWIVE

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - F AT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied

Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is

preferred, but other similar anti-seize products may be used.

Table 3 – 44700-01: Val e Mounting Bracket Kit Details

Item Part Number Name Quantity

1 104652 BRACKET VALVE LASER CUT - WILLMAR 8100 DWG REV B 1

M11 100595 BOLT HEX NC GR5 PLTD 1/2X1-1/2 2

M12 100850 NUT HEX NC GR5 PLTD 1/2 IN 6

M13 100948 WASHER LOCK SPRING PLTD 1/2 IN 6

M15 100606 BOLT HEX NC GR5 PLTD 1/2X3-1/2 4

M16 100610 BOLT HEX NC GR5 PLTD 3/8X1 2

M17 100947 WASHER LOCK SPRING PLTD 3/8 IN 2

The UC4+ Spray Height Control system performance can be impro ed by adding two (2) shock absorbers. These shock

absorbers are not pro ided by NORAC and can be purchased by the customer.

Manufacturer: Monroe http://www.monroe.com/

Part Number: 58610 ST

Refer to Section 4.8 for details on the installation of these shocks.

The parts that come with your UC4+ Spray Height Control system are shown below in their general

installation configuration.

Figure 2 – UC4+ Spray Height Control Components

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