Nordson Rhino XD3 Manuale utente
RhinorSD3/XD3 Control Box
Part 1615505-01
E2019 Nordson Corporation
Description
See Figure 1-2 and refer to Table 1. The control box mounts to the Rhino
SD3/XD3 24 Vdc controls. It is used by the operator to perform manual
purge functions during system operation.
Two-Hand Down Control BoxStandard Control Box
3
1
2
3
2
1
10018460/10018461
Figure 1 Controls Locator
Ram Down
Neutral
Ram Up
Purge
Two-Hand Down
Control
Figure 2 Controls Icons
Rhino SD3/XD3 Control Box
2
Part 1615505-01 E2019 Nordson Corporation
Table 1 Component Description
Item Description
Standard Control Box
1RAM DIRECTION: UP/DOWN/NEUTRAL selection switch for
ram.
2PURGE: Momentary push button for purging material from the
inactive pump during drum changes
Two-Hand Down Control Box
1RAM DIRECTION: UP/DOWN/NEUTRAL selection switch for
ram.
2PURGE: Momentary push button for purging material from the
inactive pump during drum changes
32-HAND CONTROL UP/DOWN: Enables/disables ram movement
NOTE: The ram NEUTRAL position does not mechanically lock the ram.
Air pressure remains in the ram cylinders. Small air leaks in the circuit can
cause the ram to drift upward or downward. When performing
maintenance, make sure that the ram and follower plate is on the bulk
unloader base or secured using support blocks.
Rhino SD3/XD3 Control Box 3
Part 1615505-01
E2019 Nordson Corporation
Repair
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
WARNING: Disconnect and lock out power to the system before performing
repairs.
See Figure 3. Use the following procedure to replace a control box.
1. Disconnect the cables (1) from the control box (4).
2. Remove the socket screws (2) and lock washers (3) securing the control
box (4) to the mounting brackets (5).
3. Install the new control box (4) onto the mounting brackets (5) using the
socket screws (2) and lock washers (3). Tighten the screws securely.
4. Connect the cables (1) to the control box (4).
10018460/10018461
1
2
3
4
1
23
4
55
Figure 3 Replacing a Control Box
Rhino SD3/XD3 Control Box
4
Part 1615505-01 E2019 Nordson Corporation
Parts
To order parts, call the Nordson Industrial Coating Customer Support Center
at (800) 433−9319 or contact your local Nordson representative.
Standard Control Box
10018460
1
2
3
4
5
6
Figure 4 Standard Control Box
Rhino SD3/XD3 Control Box 5
Part 1615505-01
E2019 Nordson Corporation
Item Part Part Part Description Quantity Note
—
−−−−−− — — MODULE, enclosure, Rhino, standard,
SD3 —
—−−−−−− —MODULE, enclosure, Rhino, Standard,
SD3, red —
— — −−−−−− MODULE, enclosure, Rhino, Standard,
SD3, gray —
1 1615821 1615821 1615821 CABLE, 4-pin micro. 1 m, male, female 2
2−−−−−− −−−−−− −−−−−− SCREW, button, socket, M5 x 12, zinc,
class 12.9 per ISO 7380 4
3−−−−−− −−−−−− −−−−−− WASHER, lock, M, external, M5, steel,
zinc plated, per DIN 6797 4
4
1615513 — — ENCLOSURE, Rhino, standard, SD3 1
— 1615563 — ENCLOSURE, Rhino, standard, SD3,
red 1
— — 1617963 ENCLOSURE, Rhino, standard, SD3,
gray 1
5−−−−−− −−−−−− −−−−−− WASHER, flat, M, regular, M6, steel,
zinc, per ISO 7089 4
6−−−−−− −−−−−− −−−−−− SCREW, button, socket, cap, M6 x 16,
zinc, class 12.9 per ISO 7380 4
Rhino SD3/XD3 Control Box
6
Part 1615505-01 E2019 Nordson Corporation
Two-Hand Down Control Box
10018461
1
2
3
4
5
6
Figure 5 Two-Hand Down Control Box
Rhino SD3/XD3 Control Box 7
Part 1615505-01
E2019 Nordson Corporation
Item Part Part Part Description Quantity Note
—
−−−−−− — — MODULE, enclosure, Rhino,
two-hand, SD3 —
—−−−−−− —MODULE, enclosure, Rhino,
two-hand, SD3, red —
— — −−−−−− MODULE, enclosure, Rhino,
two-hand, SD3, gray —
1 1615821 1615821 1615821 CABLE, 4-pin micro. 1 m, male, female 3
2−−−−−− −−−−−− −−−−−− SCREW, button, socket, M5 x 12, zinc,
class 12.9 per ISO 7380 4
3−−−−−− −−−−−− −−−−−− WASHER, lock, M, external, M5, steel,
zinc plated, per DIN 6797 4
4
1615514 — — ENCLOSURE, Rhino, two-hand, SD3 1
— 1615564 — ENCLOSURE, Rhino, two-hand, SD3,
red 1
— — 1617966 ENCLOSURE, Rhino, two-hand, SD3,
gray 1
5−−−−−− −−−−−− −−−−−− WASHER, flat, M, regular, M6, steel,
zinc, per ISO 7089 4
6−−−−−− −−−−−− −−−−−− SCREW, button, socket, cap, M6 x 16,
zinc, class 12.9 per ISO 7380 4
Rhino SD3/XD3 Control Box
8
Part 1615505-01 E2019 Nordson Corporation
Schematics
10018521
2
4
3
1
Ram Up Selector Switch
Ram Down Selector Switch
4
3
2
1
Purge Button
2
4
3
1
Two-Hand Button #2
Two-Hand Button #1
2
4
3
1
Ram Up Selector Switch
Ram Down Selector Switch
4
3
2
1
Purge Button
Standard Control Box Two-Hand Down Control Box
Figure 6 Schematics
Refer to the following additional foldout schematics for the control box.
NOTE: Visit Nordson eManuals for a high-resolution view of the wiring
diagrams and schematics. Go to http://emanuals.nordson.com for an
electronic version of the manual for Rhino SD3/XD3 Control Box.
Number Description
10018521 Rhino SD3/XD3 Control Box
Original copyright date 07/2019.
Nordson, the Nordson logo, and Rhino are registered trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.
STANDARD COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
OUTPUT X5-A
COMMON
OUTPUT X5-B
N/C
PIN 5 PE
OUTPUT X6-A
COMMON
OUTPUT X6-B
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
OUTPUT X8-B
COMMON
OUTPUT X8-A
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
I/O LINK X1-A
V-
NOT USED
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
1
4
3
2
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
OUTPUT X7-A
COMMON
OUTPUT X7-B
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
DRUM LEVEL EMPTY
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
1
4
3
2
DRUM LEVEL LOW
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
I/O LINK X4-A
V-
NOT USED
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
INPUT X5-A
V-
INPUT X5-B
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
4
3
2
1
4
3
2
1
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
1
4
3
2
FOLLOWER IN DRUM
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON 3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
4
3
2
1
1
4
3
2
RAM TOP OF STROKE
4
3
2
1
TWO HAND DOWN COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
N/C
X5-A
PIN 5 PE
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+
X1-A
PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
V-
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
V-
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
4
3
2
1
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
1
4
3
2
FOLLOWER IN DRUM
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
3
4
1
2
3
4
2
1
X1-B X5-B
X6-A
X2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
X5-A
X1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
OUTPUT X5-A
COMMON
OUTPUT X5-B
OUTPUT X6-A
COMMON
OUTPUT X6-B
OUTPUT X8-B
COMMON
OUTPUT X8-A
I/O LINK X1-A
NOT USED
INPUT X2-A
INPUT X2-B
OUTPUT X7-A
COMMON
OUTPUT X7-B
INPUT X3-A
INPUT X3-B
I/O LINK X4-A
NOT USED
INPUT X5-A
INPUT X5-B
INPUT X2-A
INPUT X2-B
INPUT X3-A
INPUT X3-B
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON
2
4
3
1
TWO HAND BUTTON #2
TWO HAND BUTTON #1
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
1
4
3
2
DRUM LEVEL EMPTY
4
3
2
1
4
3
2
1
1
4
3
2
DRUM LEVEL LOW
4
3
2
1
4
3
2
1
1
4
3
2
RAM TOP OF STROKE
4
3
2
1
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