Nordson IControl Guida di riferimento

iControlrPROFIBUSr, PROFINETr,

DeviceNett, and EtherNet/IPt

Generation 4 Slot 9 Gateway

Customer Product Manual

Part 1605930−02

Issued 03/20

NORDSON CORPORATION •AMHERST, OHIO •USA

For parts and technical support, call the

Finishing Customer Support Center at (800) 433-9319.

This document is subject to change without notice.

Check http://emanuals.nordson.com for the latest version.

Part 1605930−02 E2020 Nordson Corporation

tents

Table of Contents

Safety 1.......................................

Qualified Personnel 1.........................

Intended Use 1..............................

Regulations and Approvals 1..................

Personal Safety 2............................

Fire Safety 2................................

Grounding 3.................................

Action in the Event of a Malfunction 3...........

Disposal 3..................................

Description 4..................................

Installation 5..................................

Installing Gateway into

iControl Auxiliary Console 5...................

Electrical Power 6............................

Fieldbus Connection 6.......................

Gateway Circuit Board Jumper Settings 7.......

Software 8....................................

Overview 8..................................

Hardware Requirements 9....................

PCA −PLC Gateway Controller 9............

AnyBus Network Interface Module 9.........

Gateway Software 10..........................

Addressing Modes 11.........................

Broadcast Messages 11.....................

Multicast Messages 11......................

Unicast Messages 11.......................

IO Image Table Configuration 12................

IO Image Table −Module Definitions 12.......

Sending Messages from the PLC 18.............

Broadcast Messages from the

PLC (Module 1) 19.........................

Multicast Messages from the

PLC (Modules 2 and 8) 20..................

Unicast Messages from the PLC 20...........

Flow % Adjust Message 22..................

Reading Data at the PLC −Input Image Table 22..

Gun Monitored Data 23.....................

General System Status 26..................

Gateway Heartbeat 27......................

Parts 28.......................................

Gateway Replacement Parts 28.................

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Address all correspondence to:

Nordson Corporation

Attn: Customer Service

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 2014. No part of this document may be

photocopied, reproduced, or translated to another language without the

prior written consent of Nordson Corporation. The information contained

in this publication is subject to change without notice.

Trademarks

Encore, iControl, Prodigy, HDLV, iFlow, Tribomatic, Sure Coat,

Versa-Spray, Nordson, and the Nordson logo are registered trademarks of

Nordson Corporation.

All other trademarks are the properties of their respective owners.

Change Record i

Part 1605930−02

E2020 Nordson Corporation

Change Record

Revision Date Change

01 09/14 New Release.

02 03/20 Internal admin change

Change Record

Part 1605930−02 E2020 Nordson Corporation

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway 1

Part 1605930−02

E2020 Nordson Corporation

iControlrPROFIBUSr, PROFINETr, DeviceNett,

and EtherNet/IPtGeneration 4 Slot 9 Gateway

Safety

Read and follow these safety instructions. Task- and equipment-specific

warnings, cautions, and instructions are included in equipment

documentation where appropriate.

Make sure all equipment documentation, including these instructions, is

accessible to all persons operating or servicing equipment.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson equipment

is installed, operated, and serviced by qualified personnel. Qualified

personnel are those employees or contractors who are trained to safely

perform their assigned tasks. They are familiar with all relevant safety rules

and regulations and are physically capable of performing their assigned

tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the

documentation supplied with the equipment may result in injury to persons

or damage to property.

Some examples of unintended use of equipment include

Susing incompatible materials

Smaking unauthorized modifications

Sremoving or bypassing safety guards or interlocks

Susing incompatible or damaged parts

Susing unapproved auxiliary equipment

Soperating equipment in excess of maximum ratings

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which

it is used. Any approvals obtained for Nordson equipment will be voided if

instructions for installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, and

local codes.

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway

Part 1605930−02 E2020 Nordson Corporation

Personal Safety

To prevent injury follow these instructions.

SDo not operate or service equipment unless you are qualified.

SDo not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or

disarm any safety devices.

SKeep clear of moving equipment. Before adjusting or servicing any

moving equipment, shut off the power supply and wait until the

equipment comes to a complete stop. Lock out power and secure the

equipment to prevent unexpected movement.

SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or

servicing pressurized systems or components. Disconnect, lock out,

and tag switches before servicing electrical equipment.

SObtain and read Safety Data Sheets (SDS) for all materials used.

Follow the manufacturer’s instructions for safe handling and use of

materials, and use recommended personal protection devices.

STo prevent injury, be aware of less-obvious dangers in the workplace

that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

Fire Safety

To avoid a fire or explosion, follow these instructions.

SDo not smoke, weld, grind, or use open flames where flammable

materials are being used or stored.

SProvide adequate ventilation to prevent dangerous concentrations of

volatile materials or vapors. Refer to local codes or your material SDS

for guidance.

SDo not disconnect live electrical circuits while working with flammable

materials. Shut off power at a disconnect switch first to prevent

sparking.

SKnow where emergency stop buttons, shutoff valves, and fire

extinguishers are located. If a fire starts in a spray booth, immediately

shut off the spray system and exhaust fans.

SClean, maintain, test, and repair equipment according to the instructions

in your equipment documentation.

SUse only replacement parts that are designed for use with original

equipment. Contact your Nordson representative for parts information

and advice.

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway 3

Part 1605930−02

E2020 Nordson Corporation

Grounding

WARNING: Operating faulty electrostatic equipment is hazardous and can

cause electrocution, fire, or explosion. Make resistance checks part of your

periodic maintenance program. If you receive even a slight electrical shock

or notice static sparking or arcing, shut down all electrical or electrostatic

equipment immediately. Do not restart the equipment until the problem has

been identified and corrected.

Grounding inside and around the booth openings must comply with NFPA

requirements for Class II Division 1 or 2 Hazardous Locations. Refer to

NFPA 33, NFPA 70 (NEC articles 500, 502, and 516), and NFPA 77, latest

conditions.

SAll electrically conductive objects in the spray areas shall be electrically

connected to ground with a resistance of not more than 1 megohm as

measured with an instrument that applies at least 500 volts to the circuit

being evaluated.

SEquipment to be grounded includes, but is not limited to, the floor of the

spray area, operator platforms, hoppers, photoeye supports, and

blow-off nozzles. Personnel working in the spray area must be

grounded.

SThere is a possible ignition potential from the charged human body.

Personnel standing on a painted surface, such as an operator platform,

or wearing non-conductive shoes, are not grounded. Personnel must

wear shoes with conductive soles or use a ground strap to maintain a

connection to ground when working with or around electrostatic

equipment.

SOperators must maintain skin-to-handle contact between their hand and

the gun handle to prevent shocks while operating manual electrostatic

spray guns. If gloves must be worn, cut away the palm or fingers, wear

electrically conductive gloves, or wear a grounding strap connected to

the gun handle or other true earth ground.

SShut off electrostatic power supplies and ground gun electrodes before

making adjustments or cleaning powder spray guns.

SConnect all disconnected equipment, ground cables, and wires after

servicing equipment.

Action in the Event of a Malfunction

If a system or any equipment in a system malfunctions, shut off the system

immediately and perform the following steps:

SDisconnect and lock out electrical power. Close pneumatic shutoff

valves and relieve pressures.

SIdentify the reason for the malfunction and correct it before restarting the

equipment.

Disposal

Dispose of equipment and materials used in operation and servicing

according to local codes.

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway

Part 1605930−02 E2020 Nordson Corporation

Description

The iControlrGateway is the interface between an external controller

(usually a PLC) and any of iControl’s dual channel control modules used

with automatic powder guns.

The Gateway converts standard fieldbus protocol messages and

commands (PROFIBUSr, PROFINETr, DeviceNett, or EtherNet/IPt) from

an external controller into the proprietary CAN bus messages required to

communicate with the pump and electrostatic modules controlling the

automatic spray guns.

See Figure 1. The Gateway is capable of interfacing with up to 32

automatic guns through a single cable to the spray control modules.

Additional modules are then connected by daisy chaining this network.

The system is compatible with Encorer, Encore HD, Tribomaticr,

Sure Coatr, Versa-Sprayr, PE, and Prodigyrautomatic guns.

External Controller:

PLC, PC, or Robot Controller

Spray Gun

Fieldbus

Wiring

iControl Auxiliary Console

(has no PC touchscreen)

Power

CAN Network

Cable

(Optional)

Gun Cable

Prodigy Pump Panel

Optional

iControl Gateway is in

Slot 9 of card cage

Figure 1 Typical System Diagram

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway 5

Part 1605930−02

E2020 Nordson Corporation

Installation

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation.

WARNING: Use dust-tight conduit connectors or strain reliefs to route

cables into all electrical enclosures. Installation must be done according to

code and care must be taken to maintain the dust-tight integrity of the

enclosures.

Installing Gateway into iControl Auxiliary Console

See Figure 2. The Gateway may be inserted into Slot 9 of the iControl card

cage.

NOTE: In some applications, the iControl card cage is mounted in a

custom-built electrical enclosure.

Card Cage

iControl Sub Panel

Slots 1 −8 reserved for

Dual Gun Driver PCAs

Slot 9 for Gateway

iControl Auxiliary Console

Figure 2 Installing Gateway into iControl Auxiliary Console

iControlrPROFIBUSr, PROFINETr, DeviceNett, and EtherNet/IPtGeneration 4 Slot 9 Gateway

Part 1605930−02 E2020 Nordson Corporation

Electrical Power

The Gateway requires 24 Vdc @ 100mA (maximum), which is supplied by

the iControl card cage backplane.

Fieldbus Connection

The fieldbus connection is made directly to the Anybusrsupport board.

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