Nordson EcoMax 1 Guida di riferimento
Ecomax
Customer Product Manual
Part 7593428_01
Issued 07/2019
NORDSON DEUTSCHLAND GMBH
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
Part 7593428_01 E2019 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Deutschland GmbH
Heinrich Hertz Strasse 42
40699 Erkrath,
Germany
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date XXXX. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Nordson and the Nordson logo are registered trademarks of Nordson
Corporation.
HDLV −Encore are trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.
Change Record i
Part 7593428_01
E2019 Nordson Corporation
Change Record
Revision Date Change
Table of Contents
ii
Part 7593428_01 E2019 Nordson Corporation
Table of Contents
Safety 1..................................................
Qualified Personnel 1....................................
Intended Use 1.........................................
Regulations and Approvals 1.............................
Personal Safety 2.......................................
Fire Safety 2............................................
Grounding 3............................................
Action in the Event of a Malfunction 3......................
Disposal 3..............................................
Description 4.............................................
Features 4..............................................
Installation 5.............................................
Unpacking 5..............................................
Storage 5.................................................
Setting up the Unit 5......................................
Electrical 6...............................................
Pneumatic 6..............................................
Operation 7..............................................
Daily Startup and Shutdown 7..............................
Control Screen 8.........................................
Control Screen −Operation 8.............................
Control Screen −Parameter Setting 9......................
Control Screen −Parameter Changes 9....................
Maintenance 10............................................
Daily Maintenance 10.....................................
Monthly Maintenance 11..................................
Annual Maintenance 11...................................
Troubleshooting 12........................................
Parts 13...................................................
Operating Environment 15..................................
Specifications 16...........................................
Ecomax 1 16............................................
Ecomax 2 17............................................
Ecomax 3 18............................................
EcoMax 4 19............................................
EcoMax 5 20............................................
EcoMax 6 21............................................
Electrical and Pneumatic Diagrams 22.......................
EcoMax 1
Part 7593428_01
E2019 Nordson Corporation
EcoMax
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
CAUTION: Make sure all equipment documentation, including these
instructions, is accessible to all persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Freestanding ductless powder coating booth. Can be used for multi−colour
or dedicated single colour.
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorised modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings
Regulations and Approvals
WARNING: Make sure all equipment is rated and approved for the
environment in which it is used. Any approvals obtained for Nordson
equipment will be voided if instructions for installation, operation, and
service are not followed.
All phases of equipment installation must comply with all local codes.
EcoMax
2
Part 7593428_01 E2019 Nordson Corporation
Personal Safety
To prevent injury, follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing any
moving equipment, shut off the power supply and wait until the
equipment comes to a complete stop. Lock out power and secure the
equipment to prevent unexpected movement.
SRelieve (bleed off) pneumatic pressure before adjusting or servicing
pressurized systems or components. Disconnect, lock out, and tag
switches before servicing electrical equipment.
SObtain and read Safety Data Sheets (SDS) for all materials used.
Follow the manufacturer’s instructions for safe handling and use of
materials, and use recommended personal protection devices.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
SDo not use the air blow gun to clean your body. Compressed air can
pierce the skin and if directed towards the face it could cause a severe
eye injury.
Fire Safety
To avoid a fire or explosion, follow these instructions.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SProvide adequate ventilation to prevent dangerous concentrations of
volatile materials or vapors. Refer to local codes or your material SDS
for guidance.
SDo not disconnect live electrical circuits while working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.
EcoMax 3
Part 7593428_01
E2019 Nordson Corporation
Grounding
WARNING: Operating faulty electrostatic equipment is hazardous and can
cause electrocution, fire, or explosion. Make resistance checks part of your
periodic maintenance program. If you receive even a slight electrical shock
or notice static sparking or arcing, shut down all electrical or electrostatic
equipment immediately. Do not restart the equipment until the problem has
been identified and corrected.
Grounding inside and around the booth openings must comply with
EN50050−2, EN50177, EN16985, latest conditions.
SAll electrically conductive objects in the spray areas shall be electrically
connected to ground with a resistance of not more than 1 ohm when
measured with an appropriate instrument.
SEquipment to be grounded includes, but is not limited to, the floor of the
spray area, operator working area platforms, hoppers, photoeye
supports, and blow-off nozzles. Personnel working in the spray area
must be grounded.
SThere is a possible ignition potential from the charged human body.
Personnel standing on a painted surface, such as an operator platform,
or wearing non-conductive shoes, are not grounded. Personnel must
wear shoes with conductive soles or use a ground strap to maintain a
connection to ground when working with or around electrostatic
equipment.
SOperators must maintain skin-to-handle contact between their hand and
the gun handle to prevent shocks while operating manual electrostatic
spray guns. If gloves must be worn, cut away the palm or fingers, wear
electrically conductive gloves, or wear a grounding strap connected to
the gun handle or other true earth ground.
SAfter servicing equipment, reconnect all disconnected equipment,
ground cables and wires.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out electrical power. Close pneumatic shutoff
valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
equipment.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.
EcoMax
4
Part 7593428_01 E2019 Nordson Corporation
Description
The Nordson EcoMax booth is a compact powder coating booth and recovery system with primary
and secondary filters. It is available in 6 different variations (1 −6). See the Specifications section.
Each has a self−contained cartridge filter extract system coupled to the booth, with the option to
pulse clean the cartridge filters to prolong life. The clean filtered air returns back into the workplace;
eliminating the need for a ducted extract system or explosion relief vent.
2
3
1
9
8
7
6
5
4
Figure 1 EcoMax 3
1. Conveyor slot
2. Booth canopy enclosure
3. Operator access opening
4. Booth floor
5. Secondary filter
6. Fan/Motor assembly
7. Extract module housing
8. Booth control panel
9. Cartridge/primary filters
Features
SDelivered pre−assembled to minimise installation time
SSystem control panel and an additional socket for a manual powder spray system
SLED lighting inside the canopy
SReverse jet −pulse cleaning to prolong filter life and maximum extract
SQuiet operation
EcoMax 5
Part 7593428_01
E2019 Nordson Corporation
Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Carefully unpack the unit to avoid damaging it. Check for
damage caused during transport.
Save packing materials for possible later use. Otherwise recycle
or dispose of properly according to local regulations.
Pack the unit in suitable packing materials and sturdy cartons.
Protect from humidity, dust and large temperature fluctuations
(condensation).
Dispose of properly according to local regulations.
1. Check all electrical and pneumatic connections.
2. Check that the overload setting for the motor is set to a value
appropriate for the motor in use.
3. Start the fan and check operation of the fan contacter. Check the fan for
correct direction of rotation.
4. Check operation of the airflow switch. This is used to interlock the
application equipment supply and should only be on when the fan is
running.
5. Set all regulators to zero, ensure that the service air line has been
drained before opening the valve to the control panel. Check for air
leaks, remedy as necessary.
6. Set the pulse air pressure to 4.5 bar.
7. Check operation of the booth light.
Unpacking
S
torage
D
isposal
S
etting up the Unit
Questo manuale è adatto per i seguenti modelli
11
Indice
