Nordson 32 Manuale utente

32/64 Pumps

Customer Product Manual

Part 106 588D

NORDSON CORPORATION DAMHERST, OHIO DUSA

E1998 Nordson Corporation

106 588D

Issued 8/98

Manual 1-12

Nordson Corporation welcomes requests for information, comments and inquiries about its products.

Address all correspondence to

Nordson Corporation

555 Jackson Street

Amherst, OH 44001

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1995. No part of

this document may be photocopied, reproduced, or translated to another language without the prior written consent

of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

100 Plus, Blue Box, ChromaFlex, CleanSleeve, CleanSpray, Control Coat, Cross-Cut, Easy Coat, Econo-Coat,

Excel 2000, Flow Sentry, Isocoil, Isocore, Iso-Flo, Nordson, the Nordson logo, PRX, Pro-Flo, RBX, Ready-Coat,

Rhino, Select Coat, Select Cure, Shur-Lok, Smart Spray, System Sentry, Thread Coat, Tribomatic, and Versa-Spray

are registered trademarks of Nordson Corporation.

CPX, CanWorks, Excel 2000, PowderGrid, Pulse Spray, SCF, Versa-Coat, Versa Screen, Package of Values, and

Swirl Coat are trademarks of Nordson Corporation.

Loctite is a registered trademark of Loctite Corporation.

Nylok is a registered trademark of Federal Screw Works.

Table of Contents i

E1998 Nordson Corporation

Issued 8/98

Manual 1-12

Table of Contents

1. Introduction 1-1...............................................

2. Safety Symbols 1-1...........................................

3. Qualified Personnel 1-3.......................................

4. Intended Use 1-3.............................................

5. Installation 1-4...............................................

6. Operation 1-5................................................

7. Less-Obvious Dangers 1-7.....................................

8. Action in the Event of a System or Component Malfunction 1-8.....

9. Maintenance and Repair 1-8...................................

10. Material and Solvent Precautions 1-10...........................

11. Disposal 1-13................................................

12. Safety Label 1-15.............................................

1. Introduction 2-1...............................................

2. Optional Equipment 2-2.......................................

3. Theory of Operation 2-2.......................................

Suction Stroke 2-2..........................................

Pressure Stroke 2-2........................................

Solvent Chamber and Packing Gland 2-2......................

1. General Pump Information 3-1.................................

Minimizing Pressure Deviations 3-1...........................

Air Supply 3-1...........................................

Air Exhaust 3-1..........................................

Cavitation 3-2..............................................

Priming 3-2................................................

2. Mounting Requirements 3-3....................................

3. Air Connections 3-3...........................................

ection 1

afety

ection 2

escription

ection 3

nstallation

Table of Contents

E1998 Nordson Corporation

106 588D

Issued 8/98

Manual 1-12

4. Fluid Connections 3-6.........................................

Circulating System 3-6......................................

Non-Circulating System 3-6..................................

5. Solvent Chamber Fluids 3-6....................................

1. Initial Startup 4-1.............................................

2. Daily Startup 4-3..............................................

3. Changing Coating Materials 4-4................................

4. Shutdown 4-4................................................

1. Daily 5-1.....................................................

1. Introduction 6-1...............................................

2. Troubleshooting Charts 6-2....................................

1. Introduction 7-1...............................................

2. How to Remove the Pump from its Mount 7-2....................

3. Air Valve 7-2.................................................

Removal 7-2...............................................

Disassembly 7-4...........................................

Shifter Mechanism 7-4....................................

Seal Retainers and Poppets 7-6...........................

Center Body 7-6.........................................

Cleaning and Inspecting Parts 7-8............................

Assembly 7-8..............................................

Center Body 7-8.........................................

Seal Retainers and Poppets 7-8...........................

Shifter Mechanism 7-9....................................

Installation 7-9.............................................

ection 3

nstallation (contd.)

ection 4

Operation

ection 5

aintenance

ection 6

Troubleshooting

ection 7

epair

Table of Contents iii

E1998 Nordson Corporation

Issued 8/98

Manual 1-12

4. Air Motor 7-10................................................

Removal 7-10..............................................

Piston Disassembly 7-12....................................

Cleaning and Inspecting Parts 7-13...........................

Piston Assembly 7-13.......................................

Installation 7-15............................................

5. 2/4:1 Hydraulic Section 7-15...................................

Disassembly 7-15..........................................

Connecting Rod and Plunger Cap 7-16.....................

Siphon Housing 7-17.....................................

Upper Gland Housing 7-17................................

Plunger 7-18............................................

Cleaning and Inspecting Parts 7-20...........................

Assembly 7-20.............................................

Plunger 7-20............................................

Upper Gland Housing 7-20................................

Siphon Housing 7-21.....................................

Connecting Rod and Plunger Cap 7-21.....................

Installing the Packing Glands 7-22............................

Type D, F or S Packings 7-22..............................

6. 10/20:1 and 16/32:1 Hydraulic Sections 7-23.....................

Disassembly 7-23..........................................

Cleaning and Inspecting Parts 7-26...........................

Assembly 7-26.............................................

Installing the Packing Glands 7-27............................

Type D or F Packing Glands 7-28..........................

7. How to Install the Pump to its Mount 7-29........................

Table of Contents

E1998 Nordson Corporation

106 588D

Issued 8/98

Manual 1-12

1. Introduction 8-1...............................................

Using the Illustrated Parts List 8-1............................

2. Series-32 Air Motor Section 8-2................................

3. Series-64 Air Motor Section 8-5................................

4. 2/4:1 Hydraulic Section 8-8....................................

5. 10/20:1 Hydraulic Section 8-10.................................

6. 16/32:1 Hydraulic Section 8-12.................................

7. Air Valve 8-14................................................

8. Kit List 8-16..................................................

Air Motors 8-16.............................................

Ball Check Service Kits 8-17.................................

2/4:1 Hydraulic Section 8-17...............................

16/32:1 Hydraulic Section 8-18............................

10/20:1 Hydraulic Section 8-19............................

Packing Gland Service Kits 8-20..............................

2/4:1 Hydraulic Section 8-20...............................

16/32:1 Hydraulic Section 8-23............................

10/20:1 and 16/32:1 Hydraulic Section Packing Gland G 8-25....

10/20:1 Hydraulic Section 8-26............................

Air Accessory Module 8-27..................................

Siphon Accessory Module 8-28..............................

1. Technical Data 9-1............................................

Height 9-1.................................................

Width 9-1..................................................

Depth 9-1.................................................

Weight 9-1................................................

Mounting Dimensions 9-1...................................

Capacities 9-2.............................................

2. Packing Gland and Solvent Chamber Fluid Guide 9-3.............

3. Air Consumption 9-4..........................................

4. Sound Level Summary 9-6.....................................

ection 8

arts

ection 9

pecifications

E1995 Nordson Corporation

Section 1

Safety

1-0

E1995 Nordson Corporation

Issued 11/95

A1EN−03−[SF−LIQD]−3

Safety 1-1

E1995 Nordson Corporation

Section 1

Safety

This section contains general safety instructions for using your Nordson

equipment. Task- and equipment-specific warnings are included in other

sections of this manual where appropriate. Note all warnings and follow

all instructions carefully. Failure to do so may result in personal injury,

death, or property damage.

To use this equipment safely,

Sread and become familiar with the general safety instructions

provided in this section of the manual before installing, operating,

maintaining, or repairing this equipment.

Sread and carefully follow the instructions given throughout this manual

for performing specific tasks and working with specific equipment.

Sstore this manual within easy reach of personnel installing, operating,

maintaining, or repairing this equipment.

Sfollow all applicable safety procedures required by your company,

industry standards, and government or other regulatory agencies.

Refer to the National Fire Protection Association (NFPA) standard 33

and to federal, state, regulatory agency, and local codes for rules and

regulations covering installation and operation of spray systems.

Sobtain and read Material Safety Data Sheets (MSDS) for all materials

used.

Become familiar with the safety symbols presented in this section. These

symbols will alert you to safety hazards and conditions that may result in

personal injury, death, or property and equipment damage.

WARNING: Failure to observe this warning may result in

personal injury, death, or equipment damage.

1. Introduction

. Safety Symbols

Safety

1-2

E1995 Nordson Corporation

Issued 11/95

A1EN−03−[SF−LIQD]−3

WARNING: Risk of electrical shock. Failure to observe this

warning may result in personal injury, death, or equipment

damage.

WARNING: Disconnect equipment from line voltage. Failure to

observe this warning may result in personal injury, death, or

equipment damage.

WARNING: Risk of explosion or fire. Fire, open flames, and

smoking prohibited.

WARNING: Wear protective clothing, safety goggles, and

approved respiratory protection. Failure to observe may result

in serious injury.

WARNING: Hot! Risk of burns. Wear heat-protective clothing,

safety goggles with side shields and/or heat-protective gloves

depending on the symbol shown.

WARNING: System or material pressurized. Relieve pressure.

Failure to observe this warning may result in serious injury

or death.

WARNING: Injection. Do not point this device at yourself or

other personnel. Failure to observe this warning may result in

serious injury or death.

. Safety Symbols (contd.)

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