Nortrac 82XTC Manuale utente

NorTrac 82XTC Tractor

Owner’s Manual

Sold By

Northern Tool & Equipment, Inc.

P.O. Box 1299

Burnsville, MN 55337

Tel.: 1-800-222-5381

www.northerntool.com

YFXT82OMAN

NorTrac 82XTC Tractor

Product Identification Data Sheet

Product Part Number

Product Model

Machine Serial Number

Chassis Serial Number

Engine Model

Engine Serial Number

Date of Purchase

Where Purchased/Contact

Information

Owner Name

Complete this form carefully at purchase.

All SN’s in this form should be recorded completely (including letters).

Distributed by

Northern Tool & Equipment Co., Inc.

Burnsville, MN 55306-6936

Made in China

User Notices

Thank You

Thank you for purchasing a NorTrac tractor from Northern Tool + Equipment Company. We value you as a

customer and wish you many years of safe and satisfied use of your tractor.

Using Your Owner’s Manual

This Owner’s Manual is an important part of your tractor and should remain with the tractor if you sell it.

Failure to follow the tractor break-in procedure will void the warranty on the tractor.

Read this Owner’s Manual to help you and others avoid personal injury or damage to the tractor. This manual

provides information on the safest and most effective use of the tractor. It will help you and others you might train

to operate the tractor safely and correctly.

If you use the tractor with an implement or other attachment, use the safety and operating instructions in the

owner’s manual for that implement or attachment along with this Owner’s Manual so you can operate the

implement safely and correctly with the tractor.

While the tractor shown in this manual may differ slightly from your tractor model, the instructions in this manual

will apply to your manual unless otherwise stated.

Disclaimer

The 82XTC tractor and its components may be changed by the manufacturer at any time without notice and may

not correspond to the contents of this Owner’s Manual.

Overview

This manual describes safety precautions as well as running-in, proper usage, technical maintenance, adjustment,

faults and troubleshooting methods for various parts of the Nortrac XTC tractors. The manual gives an in-depth

look and should be used as a reference tool for owners and maintenance personnel.

In this manual, the safety alert symbol prompts important safety information. When this

symbol is seen, you should be alert to possible injuries or affects to the service performance of the machine.

WARNING: Alerts you to safety hazards that could result in serious injury or even death.

NOTICE: Alerts you to actions that could result in minor injuries or could damage the tractor

or its’implements and thus result in possible safety hazards.

IMPORTANT ISSUE: Issues that may result in damage to the tractor, related machinery and/or

the environment.

NOTE:Provides additional information on a given topic.

Please read the messages that follow the symbol carefully and make other operators aware of any potentially

hazardous situations. This manual is an integral part of the product and should be kept with the tractor.

Please keep it in a safe, dry place. If you encounter any sections that you do not understand while going

over the manual, please call 1-952-641-2592 for assistance.

Only those familiar with this manual and the characteristics of this machine should be allowed to

operate, service and maintain the tractor. In addition, some government regulations specify that no

one under the age of 16 may be employed to operate power machinery. (Refer to U.S. Department

of Labor, Employment Standards Administration, Wage and Hour Division, Child Labor

Bulletin #102).

In employment conditions, current OSHA regulations state in part: “At the time of initial

assignment and at least annually thereafter, the employer shall instruct every employee in the safe

operation and servicing of all equipment with which the employee is, or will be, involved.”

Observe the accident prevention rules as well as other safety regulations and local traffic rules at all times.

The manufacturer is not liable for any damage to the machine or personal injury resulting from any

unauthorized refitting of this machine or use of the tractor for tasks that are outside the scope of the tractors

usage guidelines.

Table of Contents

1. Safety Precautions....................................................................................................................................1

1.1 Safety rules and notices of use .................................................................................................................1

1.2 Safety warning symbols ...........................................................................................................................6

1.3 Preventing farm machine hazards...........................................................................................................10

2. Operating Instructions...........................................................................................................................14

2.1 Commonly used identifiers.....................................................................................................................14

2.2 Product description.................................................................................................................................15

2.3 Tractor operating mechanism and instructions.......................................................................................15

2.4 Starting the engine..................................................................................................................................21

2.5 Running the engine.................................................................................................................................24

2.6 Putting the tractor in motion...................................................................................................................24

2.7 Steering the tractor .................................................................................................................................25

2.8 Shifting gears..........................................................................................................................................26

2.9 Differential lock operation......................................................................................................................27

2.10 How to use the front axle drive ............................................................................................................27

2.11Tractor braking ......................................................................................................................................28

2.12 Stopping the tractor and engine shutdown procedures.........................................................................29

2.13 Tire assembly and disassembly ............................................................................................................29

2.14 Counterweights.....................................................................................................................................31

2.15 Driver’s seat adjustment .......................................................................................................................32

2.16 Hydraulic suspension, PTO, and electrical system operation...............................................................32

2.17 Tractor upper chassis............................................................................................................................42

2.18 Electrical schematic..............................................................................................................................47

2.19 Tractor break-in....................................................................................................................................48

2.20 Common faults and troubleshooting methods......................................................................................53

3. Accessories and Consumables ...............................................................................................................65

3.1 Accessories.............................................................................................................................................65

3.2 List of consumable parts.........................................................................................................................67

4. Maintenance Instructions......................................................................................................................69

4.1 Technical maintenance procedures.........................................................................................................69

4.2 Operation and technical maintenance.....................................................................................................73

4.3 Clutch adjustment and maintenance.......................................................................................................74

Table of Contents

4.4 Transmission adjustment and maintenance ............................................................................................76

4.5 Rear axle adjustment and maintenance ..................................................................................................77

4.6 Brake adjustment and maintenance........................................................................................................78

4.7 Steering mechanism adjustment and maintenance.................................................................................79

4.8 Four wheel drive front axle adjustment and maintenance......................................................................80

4.9 Transfer case adjustment and maintenance.............................................................................................80

4.10 Tire adjustment and maintenance.........................................................................................................81

4.11 Electrical system adjustment and maintenance ....................................................................................82

4.12 Hydraulic suspension system maintenance ..........................................................................................85

4.13Air filter use and maintenance..............................................................................................................88

5. Storage.....................................................................................................................................................89

5.1 Tractor storage causes of damage...........................................................................................................89

5.2 Tractor storage........................................................................................................................................89

5.3 Tractor storage maintenance...................................................................................................................90

5.4 Removing tractor from storage...............................................................................................................91

6. Transportation........................................................................................................................................92

7. Technical Specifications.........................................................................................................................93

7.1 Four-wheel drive tractor technical specifications...................................................................................93

8. Disassembly and Disposal......................................................................................................................98

9. Warranty Terms......................................................................................................................................99

10. Appendices ..........................................................................................................................................101

10.1 Tractor fuel, oils and solutions ...........................................................................................................101

10.2 Tightening torque table of major screws, bolts and nuts....................................................................102

10.3 Reinforced seals .................................................................................................................................103

10.4 Tractor roller bearings ........................................................................................................................104

10.5 O-ring seals .......................................................................................................................................106

Safety Precautions

1. Safety Precautions

1.1 Safety Rules and Notices of Use

Reading Prior to Use

1. The instructions for use, maintenance, and the safety warning

identifiers should be fully read and understood.

2. The correct usage and operating method should be observed.

3. Local traffic rules and safety regulations must be observed at all times.

Fig. 1-1 Reading prior to use

AQualified Operator

1. When operating the machine, the driver must use sound judgment.

2. Never operate the tractor if you have been drinking or are tired.

3. The driver should read and understand this operator’s manual.

4. Drive slowly at first in order to test your skill level.

Clothing

During the operation, the driver should avoid loose fitting clothing.

Baggy and bulky clothes are not recommended.

Fuel Usage

1. Diesel fuel is a combustible substance. Keep all fuel away

from open flames.

2. The engine should be shut down prior to refueling.

3. Smoking is strictly prohibited when the fuel system is

being refueled and overhauled.

4. Use a clean rag to wipe off any fuel or machine oil overflow.

5. The requirements set out in the “Appendix” must be strictly

complied with for fuel and lubricating oil quality assurance.

Fig.1-4 Use of fuel

Fig.1-2 A qualified operator

Fig.1-3 Driver’s clothes

Safety Precautions

Waste Oil Disposal

1．Used machine oil is a hazardous waste. Dispose of it properly.

2．The used acid from the battery is also a hazardous waste. Dispose of it properly.

Fig.1-5 Waste oil disposal

Hydraulic Line Leaks

Do not use your hand to check for leaks in the high-pressure hydraulic oil lines.

You may use a piece of cardboard or a wooden board to test for possible leaks.

Fig. 1-6 Hydraulic line leaks

Removing the Radiator Cap

Never remove the radiator cap when the engine is hot. Turn the engine off

and wait until the engine has cooled, then turn the cap to the first position.

Once pressure has been reduced, you can then remove the cap.

Fig. 1-7 Removing the radiator cap

Electric Parts Maintenance

1. Remove the ignition switch key.

2. Never service any of the tractor’s electrical components

without first removing the ground wire from the battery.

Fig. 1-8 Electric parts maintenance

In Case of Defects orAbnormal Operation

1. The tractor should not be operated “in spite of defects.” In case of a

lack of oil pressure, excessively low oil pressure, an overly high water

temperature or unusual sounds and smells, stop the tractor and

troubleshoot the problem.

2. During lubrication maintenance and for any on-field adjustment,

the engine should be shut down.

Fig. 1-9 In case of defects or abnormal operation

Safety Precautions

Emergency Procedures

1. In case of a brake failure, hold the steering wheel firmly, wait until the tractor has come to a complete

stop and then shut down the engine.

2. If the steering malfunctions, brake immediately and shut down the engine.

3. If a fire should occur, immediately shut down the engine and get off the tractor. If a fire extinguisher

is available, put out the flames at the source of the flame. If a fire extinguisher is not available, use sand

or other non-flammable substance to fight the fire.

4. After any safety incident, immediately dial any necessary emergency services (hospital, fire department)

according to the situation and administer first-aid as necessary.

WARNING:

1. Always operate the tractor in a safe and responsible manner to avoid injury and possible death.

2. Pay special attention to any obstacles that may impede progress or cause an accident before

starting the tractor. Also check for obstacles and impediments that may be covered by the tractor,

an implement or a trailer.

3. Never leave the driver’s seat to start and operate the tractor. Prior to the startup, make sure that various

shift levers are in the neutral position, the throttle lever and the front drive control handle are

disengaged, and the lifter operating handle is in neutral to prevent the sudden start up

of accessories.

4. Do not start the engine by bridging-over the starter solenoid. If you do this, the tractor could lose

control and cause a dangerous situation, which could lead to injury or death.

5. Make sure that the pedals are free from obstacles and able to move unhindered to their home

position. Never keep anything on the floor or around the pedals that could hinder pedal travel. An extra

foot blanket or non-standard floor mats should not be used as they can hinder pedal movement and

cause serious injury or damage.

6. Never get on or off the tractor while it is in motion.

7. Never climb under the tractor while the engine is running.

8. Always remove the keys, set all shift levels to neutral and lock the auxiliary brake handle before

exiting the cab to avoid accidental start up and to keep the tractor from moving unattended.

9. Keep your speed under control at all times. Brake prior to turning in order to maintain your load

Safety Precautions

Caution:

and avoid tipping.

10. When crossing or going under a bridge or going through a tunnel, pay full attention to the

load height.

11. Use the lowest gear with the clutch enabled on a down slope. Never put the tractor in neutral and

coast downhill as this can cause instability. Never change gears on a down slope as this can cause

instability and a possible rollover.

12. Avoid sudden turns at high speed or using unilateral braking to turn as this can result in instability.

13. When driving on roads, obey all local traffic indicators and laws.

14. Keep a safe distance between the tractor and any other vehicles that may be on the road.

15. Roadbeds along the ditch line tend to be more fragile. Pay specific attention to the weight of your

vehicle when riding on the road shoulder.

16. Never overload the tractor. Running the tractor over the specified limits can cause damage to the

tractor and can result in injury.

17. When driving at night, make sure that you have proper lighting to avoid any collisions.

18. When working in tall grass or hay, a spark-extinguishing device must be affixed to the exhaust pipe to

avoid accidental fires.

19. Always slow down when working in wet or rainy conditions to avoid slippage and instability.

20. Always operate the tractor at a safe speed.

21. When attaching implements, make sure all 3-Point hitch pins are securely fastened. When disconnecting

implements assure all 3-Point hitch pins are disconnected.

22. When lifting, reduce engine speed to avoid damage to tractor and personal injury.

23. Upon charging the battery, insure proper ventilation.

24. Beware of overhead high voltage transmission lines!

1. Check nuts, bolts, and other loose components regularly and tighten as required. This could prevent

a potentially dangerous situation.

2. When the tractor runs the power take-off (PTO), make sure that there is a safety shield installed.

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