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BRAKE CABLE REPLACEMENT INSTRUCTIONS

FOR 4010/4202/4202C/4203/4204/4207/4208/4212/4214/4215/4216/4218/4220/4222/4224/4700/4900

REPLACING THE BRAKE CABLE (WHEN CABLE IS BROKEN INSIDE OF BRAKE HANDLE). GENERALLY THE BRAKE HANDLE IS

ALREADY SEPERATED FROM THE BRAKE CASING SO THE FIRST OBJECTIVE IS TO REMOVE THE DAMAGED CABLE.

_____________________________________________________________________________________________________________

________________________________________________________________________________________________

___________________________________________________________________________________________________

STEP 3 – PULL THE BRAKE HAND

PIECE FROM THE BRAKE CASING

UNTIL THE HANDLE IS SEPERATED

FROM THE CABLE.

STEP 4 - REMOVE THE PROTECTIVE

PLASTIC CAP FROM THE FRONT OF

THE BRAKE CASING.

STEP 5 – REMOVE THE CABLE. REACH

INTO THE CASING AND GRAB THE CABLE

WITH THE PLIERS. PUSH THE CABLE OUT

THE FRONT OF THE BRAKE CASING.

STEP 1(4010/4202C/4203) - USE A PHILLIPS HEAD SCREW

DRIVER TO RELEASE THE SCREW ON THE SIDE OF THE

“L” SHAPED BRAKE SHOE.

(

T REM

VE THE

REW FR

)

STEP 1(4202/4207/4208/4212/4214/4215/4216/4700)

- USE A SMALL ALLEN WRENCH TO RELEASE THE

SCREW ON THE SIDE OF THE BRAKE SHOE.

(DO NOT REMOVE THE SCREW FROM THE SHOE)

STEP 2 (4010/4202C/4203) – A) REMOVE THE SPRING HOOK

FROM THE HOLE IN THE WALKER FRAME. B) PULL UPWARD

ON THE CABLE TO RELEASE THE CABLE FROM THE BRAKE

SHOE.

STEP 2 (4202/4207/4208/4212/4214/4215/4216/4700) -

PUSH THE END OF THE CABLE SO IT IS STRAIGHT

AND PULL UPWARD ON THE CABLE UNTIL IT IS

RELEASED FROM THE BRAKE SHOE.

Updated 2011

BRAKE CABLE REPLACEMENT INSTRUCTIONS

FOR 4010/4202/4202C/4203/4204/4207/4208/4212/4214/4215/4216/4218/4220/4222/4224/4700/4900

___________________________________________________________________________________________________

STEP 6 – STRING THE END OF THE CABLE THROUGH

THE FRONT OF THE BRAKE CASING. PUSH THE

CABLE UNTIL THE HEAD OF THE CABLE IS FULLY

INSIDE OF THE BRAKE CASING. REPLACE THE

PLASTIC CAP.

STEP 11 – THREAD THE END OF THE

CABLE THROUGH THE BOTTOM

TENSION ADJUSTMENT SCREW AND

THEN THROUGH THE HOLE IN THE

BRAKE SHOE.

STEP 7 - GRAB THE CABLE APPROXIMATLY 1” FROM THE END

AND MAKE A SLIGHT BEND. HOLD THE BRAKE HANDLE IN ONE

HAND AND THREAD THE CABLE OVER THE LARGE CENTER

WHEEL AND UNDER THE SMALL LOWER WHEEL

STEP 8 - THREAD THE CABLE

THROUGH THE LOWER OPENING

IN THE BRAKE CASING, OUT THE

TENSION ADJUSTMENT SCREW

AND THROUGH THE CABLE

COVER.

STEP 12 – SCREW IN THE UPPER

TENSION ADJUSTEMENT SCREW

AND NUT SO THAT NO SCREW

THREADS ARE SHOWING.

STEP 13 - PLACE THE BRAKE

HANDLE IN THE LOCKED

STEP 9 - PULL THE CABLE UNTIL THE

BRAKE HANDLE FITS BACK INTO THE

BRAKE CASING.

STEP 10 - THE CABLE COVER

SHOULD BE THREADED THROUGH

THE WHITE CABLE GUIDE (ON THE

SIDE OF THE WALKER LEG) AND

INSIDE OF THE BLACK CROSS

BRACE BAR.

BRAKE CABLE REPLACEMENT INSTRUCTIONS

FOR 4010/4202/4202C/4203/4204/4207/4208/4212/4214/4215/4216/4218/4220/4222/4224/4700/4900

_______________________________________________________________________________________________

______________________________________________________________________________________________

STEP 14 (4010/4202C/4203) – USE PLIERS TO

PULL DOWN ON THE CABLE AND PUSH DOWN

ON THE BRAKE SHOE UNTIL IT TOUCHES THE

WHEEL.

STEP 14 -

(4202/4207/4208/4212/4214/4215/4216/4700) PULL

DOWN ON THE CABLE TO REMOVE ALL OF THE

SLACK.

STEP 15 – CONTINUE PULLNG DOWN ON THE CABLE WHILE

TIGHTENING THE SCREW HEAD AGAINST THE CABLE.

STEP 15 – (4202/4207/4208/4212/4214/4215/4216/4700) CONTINUE

PULLING DOWN ON THE CABLE AND TIGHTEN THE ALLEN

SCREW HEAD AGAINST THE CABLE.

STEP 17 – RELEASE THE HAND BRAKE

FROM THE LOCKED POSITION AND UN-

SCREW THE TENSION ADJUSTMENT

SCREW UNTIL THE DESIRED TENSION

IS ACHIEVED. THE BRAKE SHOULD

STOP THE WHEEL WHEN THE HANDLE

IS IN THE LOCKED POSITION.

STEP 18 – SCREW THE LOCKING NUT

AGAINST THE BRAKE CASING TO

SECURE YOUR DESIRED BRAKE

ADJUSTMENT.

STEP 19 – CUT THE BRAKE

CABLE APPROXIMATLY 1”

BELOW THE BRAKE SHOE

STEP 20 – REPLACE THE CRIMP ON THE END OF THE CABLE

AND SQUEEZE THE THIN END OF THE CRIMP TO ATTACH IT.

STEP 16 – RE-ATTACH

THE BRAKE SPRING TO

THE WALKER FRAME

BRAKE CABLE REPLACEMENT INSTRUCTIONS FOR 4300 “EXPLORER”

STEP 1

–

REMOVE THE WHEEL BY UN-SCREWING THE AXLE SCREW WITH AN ALLEN WRENCH AND PLIERS.

(

IT MAY HELP TO REMOVE BOTH WHEELS TO ALLOW THE WALKER TO BE MORE STABLE DURING THE REPAIR

)

STEP 2 – PULL THE BRAKE SHOE OUT OF THE LEG

BY TURNING IT FROM SIDE TO SIDE AND APPLYING

DOWNWARD PRESSURE.

STEP 3 – PULL THE BRAKE SHOE AND DAMAGED

CABLE OUT OF THE CABLE COVER AND WALKER

FRAME.

STEP 4

–

FOLLOW STEPS 3-7 ON PAGES 1& 2

STEP 5 – THREAD THE CABLE THROUGH THE

CABLE COVER THEN THREAD BOTH THROUGH

THE WALKER LEG

STEP 6 – PUSH THE PLUNGER DOWN AND

TURN THE BRAKE SHOE SO IT IS ABLE TO

STAY IN THE DOWN POSITION.

STEP 7 – BEND THE END OF THE CABLE TO

ALLOW IT TO EXIT THE BOTTOM OF THE BRAKE

PLUNGER ON THE SIDE OF THE BRAKE SHOE.

TURN THE BRAKE SHOE SO IT GOES BACK INTO

THE UP POSITION. (BE SURE THE CABLE EXITS

THROUGH THE CUT OUT ON THE BRAKE

PLUNGER AND ABOVE BRAKE SHOE.

STEP 9 – PUSH THE BRAKE PLUNGER BACK

INTO THE WALKER LEG AND REPLACE THE

WHEELS ON THE WALKER.

STEP 11 – THREAD THE BARREL SCREW ONTO

THE CABLE. PUSH DOWN ON THE BRAKE SHOE

AND PLACE THE BARREL SCREW AGAINST THE

BRAKE PLUNGER. CONTINUE DOWNWARD

PRESSURE ON THE BRAKE SHOE AND PULL

THE END OF THE CABLE TO ELIMINATE SLACK.

STEP 10

–

FOLLOW STEPS 12-13 FROM PAGE 2

STEP 12 – TIGHTEN BARREL HEAD SCREW TO

SECURE CABLE IN PLACE

STEP 13

–

REPEAT STEPS 17

–

20 FROM PAGE 3

STEP 8 - PULL THE CABLE UNTIL THE BRAKE

HANDLE FITS BACK INTO THE BRAKE CASING.

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