Novatest ZBL-U5 Series Manuale utente

ZBL-U5 Series of

Ultrasonic Detectors

Instruction Manual

Novatest S.r.l.

Via Marconi, 102 - 60015 Falconara Marittima (AN)

info@novatest.it - www.novatest.it

Manual for ZBL-U5 series of Ultrasonic Detector

Contents

CONVENTIONS IN THIS MANUAL................ I

CHAPTER 1 A GENERAL INTRODUCTION ........ 1

1.1 INTRODUCTION .................................................................1

1.2 MAIN FUNCTIONS AND FEATURES .......................................1

1.2.1 Main Functions.......................................................1

1.2.2 Main Features........................................................2

1.2.3 Relevant Test Specification....................................3

1.3 MAIN TECHNICAL SPECIFICATIONS.....................................4

1.4 ANNOUNCEMENTS............................................................5

1.5 INSTRUMENT MAINTENANCE...............................................5

1.6 RESPONSIBILITIES................................................................7

CHAPTER 2 INSTRUMENT DESCRIPTION ........ 9

2.1 INSTRUMENT COMPOSITION ...............................................9

2.1.1 Host ........................................................................9

2.1.2 Transducer ...........................................................14

2.1.3 Counting device ...................................................15

2.1.4 Accessories..........................................................18

2.2 TEST PRINCIPLE ................................................................18

2.2.1 Cross-hole sonic logging for testing pipe integrity

2.2.2 Ultrasonic-rebound combined method for testing

concrete strength................................................................20

2.2.3 Ultrasonic method for testing uncompacted area

Manual for ZBL-U5 series of Ultrasonic Detector

and cavitation......................................................................20

CHAPTER 3 COMMON MODULE DESCRIPTION.. 22

3.1 STARTUP INTERFACE.........................................................22

3.2 CONTROL INTRODUCTION................................................23

3.3 KEYBOARD .....................................................................23

3.3.1 Using keyboard in view........................................23

3.3.2 Using keyboard in dialog box ..............................24

3.4 SOFT KEYBOARD..............................................................24

3.4.1 Character input.....................................................24

3.4.2 Number input........................................................28

3.5 WAVEFORM DISPLAY AND OPERATION..............................29

3.5.1 Terminology..........................................................30

3.5.2 Dynamic waveform operation..............................31

3.5.3 Static waveform operation...................................32

3.6 ZERO SET ........................................................................33

3.6.1 Manual zero set....................................................34

3.6.2 Acoustic zero set..................................................34

3.7 RETEST............................................................................36

3.8 BATTERY LEVEL ................................................................37

3.9 SHUTDOWN ....................................................................37

3.10 FILE MANAGEMENT.........................................................38

3.10.1 Operation methods ..............................................39

3.10.2 Opening file..........................................................39

3.10.3 Copying projects or files ......................................39

3.10.4 Deleting projects and files ...................................40

3.10.5 Uploading files......................................................40

3.10.6 Exit........................................................................41

3.11 SYSTEM SETUP .................................................................41

Manual for ZBL-U5 series of Ultrasonic Detector

3.11.1 General parameter...................................................42

3.11.2 Instrument parameters ............................................43

3.11.3 Internet Parameter...................................................46

3.12 UPDATE OF THE SOFTWARE...............................................47

CHAPTER 4 CROSS-HOLE SONIC LOGGING

SOFTWARE FOR TESTING PILE INTEGRITY..... 49

4.1 MAIN INTERFACE.............................................................49

4.2 PARAMETER SETUP...........................................................50

4.2.1 Basic parameter setup.........................................50

4.2.2 Advanced parameter............................................53

4.3 DATA COLLECTION .........................................................61

4.3.1 Start sampling.......................................................61

4.3.2 Stop sampling.......................................................62

4.3.3 Retest ...................................................................63

4.3.4 Intensive test........................................................63

4.3.5 Test the next profile..............................................63

4.3.6 Oblique test..........................................................64

4.3.7 Test next pile........................................................68

4.3.8 Continued testing.................................................69

4.4 VIEW SWITCHOVER..........................................................69

4.4.1 Bar graph..............................................................69

4.4.2 Curve graph..........................................................71

4.4.3 Wave train graph..................................................72

4.5 EXIT................................................................................73

CHAPTER 5 ULTRASONIC-REBOUND COMBINED

METHOD SOFTWARE FOR TESTING STRENGTH 74

5.1 MAIN INTERFACE.............................................................74

Manual for ZBL-U5 series of Ultrasonic Detector

5.2 PARAMETER SETUP...........................................................75

5.2.1 Basic parameter...................................................76

5.2.2 Advanced parameter............................................79

5.3 START TEST ......................................................................83

5.3.1 Start sampling.......................................................83

5.3.2 Stop sampling.......................................................84

5.3.3 Retest ...................................................................85

5.3.4 Test Next Object...................................................85

5.4 ULTRASONIC DATA LIST AREA ..........................................85

5.5 SCHEMATIC GRAPH AREA...............................................87

5.6 FILE MANAGEMENT.........................................................88

5.7 EXIT THE TEST...................................................................88

CHAPTER 6 ULTRASONIC TRANSMISSION METHOD

FOR TESTING DEFECTAND CAVITY TEST

SOFTWARE................................... 89

6.1 MAIN INTERFACE............................................................89

6.2 PARAMETER SETUP........................................................90

6.2.1 Basic parameter...................................................90

6.2.2 Advanced parameter............................................92

6.3 START TEST...................................................................95

6.3.1 Start sampling.......................................................95

6.3.2 Stop sampling.......................................................96

6.3.3 Retest ...................................................................96

6.3.4 Test next object....................................................97

6.4 ULTRASONIC DATA LISTAREA ........................................97

6.5 DEFECTS SCHEMATIC GRAPH AREA...............................98

6.6 FILE MANAGEMENT........................................................99

6.7 EXIT TEST .....................................................................99

Manual for ZBL-U5 series of Ultrasonic Detector

CHAPTER 7 ULTRASONIC METHOD FOR TESTING

CRACK DEPTH TEST SOFTWARE ............. 100

7.1 MAIN INTERFACE..........................................................100

7.2 PARAMETER SETUP......................................................102

7.2.1 Basic parameter.................................................102

7.2.2 Advanced parameter..........................................104

7.3 START TEST.................................................................106

7.3.1 Start sampling.....................................................106

7.3.2 Stop sampling.....................................................107

7.3.3 Retest .................................................................108

7.3.4 Test the next crack.............................................108

7.3.5 Test the next object............................................108

7.4 TEST POINT DATA LIST AREA .........................................109

7.5 CRACK DATA LIST AREA ................................................110

7.6 REGRESSION CURVE AREA...........................................110

7.7 FILE MANAGEMENT......................................................111

7.8 EXIT TEST ...................................................................111

Manual for ZBL-U5 series of Ultrasonic Detector

Conventions in this manual

1.Word with gray background and black box is a button on the

interface, e.g. OK.

2.The keys on the instrument panel are represented by 【】，e.g.

【SAVE】.

3.Word with white background and black box represent software

menu command in Windows, and “→”is a separator between different

menu levels. e.g. File→Open means the command of selecting

“Open” under the “File” menu.

4.Word with gray background but without box indicates the name of

the control (choice box, input box, etc.) of the popup window on the

screen, such as the input box of File Name in the open-file window.

5.The sign means special attention is needed here.

6.Besides the descriptions in the manual, some prompt messages may

show automatically in the use of the software. Please operate

accordingly.

7.The software interfaces and photos in manual are only for reference.

There will be changes with software upgrade and improvement of

products. No further notice is provided.

Manual for ZBL-U5 series of Ultrasonic Detector

Chapter 1 A General Introduction

1.1 Introduction

ZBL-U5 series of Ultrasonic Detector include U5100, U5200 and

U5300, which are manufactured by Beijing ZBL Science &

Technology Co., Ltd. The detectors are used to testing strength,

defects of concrete and integrity of piles. They also can be used to

testing the mechanical properties of nonmetal materials such as

Geological survey, rock, concrete, etc.

1.2 Main Functions and Features

1.2.1 Main Functions

1. Ultrasonic transmission method for testing the

integrity of foundation pile (called “pile test” for

short)

2. Ultrasonic-rebound combined method for testing

compressive strength of concrete (called “strength

test” for short);

3. Ultrasonic transmission method for testing defect and

cavity in structural member (called “defect test” for

short);

4. Ultrasonic flat-measured method for testing crack

depth of concrete surface (called “crack test” for

short);

Manual for ZBL-U5 series of Ultrasonic Detector

1.2.2 Main Features

1）During the test, the test result is available and the graphic

distribution of abnormal points in each profile is shown at

any time. Meanwhile, wave train figure, curve graph and

data list of each profile may be shown;

2）During the test, sampling delay and amplification factor

may be adjusted at any time;

3）Radial transducer may be played back at any time without

any operations for repeating test; (only U5300)

4）With true color highlight LCD, waveform, wave speed and

amplitude of multiple tested profiles may be clearly

observed on site Data, curve, wave train figure and

schematic graph of pile integrity of all test points in all

profiles may be checked at any time, the quality of whole

pile in the test is very clear.

5）It adopts WinCE operation system with press screen and

user-friendly interface, which is simply, easy to learn and

convenient to operate;

6）With high-capacity SD card, there is no need to worry about

the storage space of test data;

7）Built in high-performance and capacity lithium battery may

satisfy fieldwork for long time.

8）Various USB ports may be used for data transmission or

software update within the instrument or external units such

as mouse or keyboard.

9）Test data of the same project is saved under the folder

created with the title of the project for easy and reliable

management.

Manual for ZBL-U5 series of Ultrasonic Detector

1.2.3 Relevant Test Specification

Table 1.1 Relevant test specification

Item Technical Code

Testing of Building

Foundation Piles

1)Technical Code for Testing of Building

Foundation Piles（JGJ106）

2) Technical Specification for Pile Testing of

Highway Engineering（JTG/T F81-01）

3)Technical Specification for Testing of

Foundation Piles of Railway Engineering

（TB 10218）

4)Guangdong Province Standard – Technical

Code for Testing Building Ground

Foundation（DBJ15-60）

5)Technical Specification for Testing

Building Foundation Piles in Shenzhen

（SJG09）

6)Technical specification for inspection of

Concrete defects by ultrasonic

method(CECS 21:2000)

Technical specification for detecting strength of

concrete by ultrasonic-rebound combined method

(CECS 02:2005)

Detecting strength of

concrete by

ultrasonic-rebound

combined method Technical specification of Beijing, Shanghai,

Sichuan, Sandong, and Jiangsu, etc.

Ultrasonic method

for testing

uncompacted area

and cavitation

Ultrasonic method

for testing depth of

crack

Technical specification for inspection of

Concrete defects by ultrasonic method(CECS

21:2000)

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