O. Thompson Microflite Ultra 2000 Guida

MicrofliteTM Ultra 2000

by O. Thompson

Installation & Adjustment Manual

for the

Magnetek DSD 412 DC Drive

Magnetek HPV 900 AC Vector Drive

Amicon Regulator

Revision AA 2.2 Printed 03-15 -03

This document and its contents are the property of O. Thompson Co. and are not to be

copied or used directly or indirectly without the written consent of O. Thompson Company.

(Backside of cover page)

Table of Contents

Section 1 General Information........................................................................................... 1-1

1.1Technical Support.................................................................................. 1-1

1.2Training ................................................................................................... 1-1

1.3Testing..................................................................................................... 1-1

1.4Code Compliance................................................................................... 1-1

1.5Documentation....................................................................................... 1-1

1.6Warranty.................................................................................................. 1-1

Section 2 Personnel Safety................................................................................................ 2-1

Section 3 Equipment Safety............................................................................................... 3-1

Section 4 Installation Considerations............................................................................... 4-1

4.1 Piping and Wiring................................................................................... 4-1

4.1.1 How Electrical Noise Occurs .................................................... 4-1

4.1.2 How to Avoid Electrical Noise Problems................................. 4-2

4.1.3 EMI / RFI Interference ............................................................... 4-2

4.1.4 Tach Generator Wiring.............................................................. 4-3

4.1.5 Low Voltage Wiring.................................................................... 4-3

4.1.6 High Power Wiring ..................................................................... 4-3

4.1.7 Traveling Cable Wiring.............................................................. 4-3

4.1.8 Car Top Encoder Wiring............................................................ 4-4

4.1.9 LonWorks Neuron Network Wiring .......................................... 4-4

4.1.10 Dispatcher Communication Wiring .......................................... 4-4

4.1.11 Proper Grounding Procedures................................................ 4-4

4.1.12 Wiring Connections for Properly Grounded System............. 4-5

4.2 Encoder Wiring....................................................................................... 4-5

4.3 Proper Encoder Mounting Procedures............................................... 4-6

4.3.1 Encoder Mounting for Geared Applications.......................... 4-6

4.3.2 Encoder Mounting for Gearless Applications....................... 4-7

4.3.3 Tach Generator Mounting........................................................ 4-7

4.4 Environmental Considerations ............................................................ 4-7

Section 5 Hoistway Equipment Installation...................................................................... 5-1

5.1 Tape Installation..................................................................................... 5-1

5.2 Stick Alignment ...................................................................................... 5-3

5.3 Mounting The Floor Magnets.............................................................. 5-3

Section 6a 6a.1 Controller Inspection .......................................................................... 6a-1

6a.2 Power Up the Controller..................................................................... 6a-2

6a.3 Magnetek DSD 412 Start Up................................................................ 6a-2

6a.3.1 Hardware Modifications …………………………………………..6a-3

6a.3.2 Software Modifications ……………………………………………6a-3

6a.3.3 Drive Programming.................................................................. 6a-3

6a.3.4 Self Tune ................................................................................... 6a-4

6a.3.5 Attempt to Run the Car…………………………………………….6a-6

6a.4 Brake Adjustment................................................................................. 6a-7

6a.5 MPU Power Up ..................................................................................... 6a-9

6a.6 Encoder................................................................................................. 6a-9

6a.6.1 Encoder -Preparation For Learn Trip .................................. 6a-9

6a.6.2 Performing the Learn Trip.................................................... 6a-10

Table of Contents

Section 7a High Speed Adjustment -Magnetek DSD 412............................................... 7a-1

7a.1 Final System Checks to High Speed Adjustment ............................ 7a-1

7a.2 Initial Set Up ......................................................................................... 7a-2

7.2.1 One Floor Up & Down ............................................................. 7a-3

7.2.2 Two Floor Up & Down .............................................................. 7a-3

7.2.3 Multi-Floor Up & Down ............................................................ 7a-3

7a.3 High Speed Adjustment....................................................................... 7a-3

7a.4 Ride Quality and Performance Adjustments..................................... 7a-4

7a.4.1 Drive Tracking Adjustments ................................................... 7a-5

7a.5 Drive Reference Information.............................................................. 7a-6

7a.5.1 Drive Faults .............................................................................. 7a-8

7a.5.2 Drive Parameters................................................................... 7a-11

7a.5.3 Display Parameters................................................................ 7a-14

Section 6b Start Up Procedures -Magnetek HPV 900 AC...............................................6b-1

6b.1 Controller Inspection ..........................................................................6b-1

6b.2 Power Up the Controller.....................................................................6b-2

6b.3 Magnetek Start Up ...............................................................................6b-2

6b.3.1 Software Modifications ……………………………………………6b-3

6b.3.2 Inspection Start Up ..................................................................6b-3

6b.3.3 Drive Parameters.....................................................................6b-3

6b.3.4 Moving Car on Inspection ………………………………………. 6b-5

6b.3.5 Drive Faults ..............................................................................6b-6

6b.4 Brake Adjustment.................................................................................6b-6

6b.5 MPU Power Up .....................................................................................6b-8

6b.6 Encoder.................................................................................................6b-8

6b.6.1 Encoder -Preparation For Learn Trip ..................................6b-8

6b.6.2 Performing the Learn Trip......................................................6b-8

Section 7b High Speed Adjustment -Magnetek HPV 900...............................................7b-1

7b.1 Final System Checks to High Speed Adjustment ............................7b-1

7b.2 Initial Set Up .........................................................................................7b-2

7b.2.1 One Floor Up & Down .............................................................7b-3

7b.2.2 Two Floor Up & Down ..............................................................7b-3

7b.2.3 Multi-Floor Up & Down ............................................................7b-3

7b.3 High Speed Adjustment.......................................................................7b-3

7b.4 HPV 900 Adaptive Tune .......................................................................7b-4

7b.5 Ride Quality Adjustments....................................................................7b-5

7b.6 Drive Reference Information..............................................................7b-6

7b.6.1 Using the Programmer............................................................7b-6

7b.6.2 Drive Parameters.....................................................................7b-7

7b.6.3 Drive Faults ............................................................................7b-15

Section 6c Start Up Procedures -Amicon Regulator...................................................... 6c-1

6c.1 Controller Inspection ……………………………………………………… 6c-1

6c.2 Power Up the Controller..................................................................... 6c-2

6c.3 Motor Generator Start Up ................................................................... 6c-3

6c.4 Initial Hoist Motor Field Adjustment.................................................. 6c-5

6c.5 Start Up ................................................................................................. 6c-7

6c.6 Brake Adjustment............................................................................... 6c-10

6c.7 MPU Power Up.................................................................................... 6c-12

iii

Table of Contents

Section 6 Start Up Procedures -Amicon Regulator (cont.)

6c.8 Encoder ………………………………………………………………………6c-12

6c.8.1 Encoder -Preparation For Learn Trip ................................. 6c-12

6c.8.2 Performing the Learn Trip..................................................... 6c-12

Section 7c High Speed Adjustment -Amicon Regulator ................................................ 7c-1

7c.1 Final System Checks to High Speed Adjustment............................. 7c-1

7c.2 Initial Set Up.......................................................................................... 7c-2

7c.2.1 One Floor Up & Down.............................................................. 7c-3

7c.2.2 Two Floor Up & Down ............................................................. 7c-3

7c.2.3 Multi-Floor Up & Down ............................................................ 7c-3

7c.3 High Speed Adjustment....................................................................... 7c-3

7c.4 Ride Quality Adjustments ................................................................... 7c-6

7c.5 Amicon Regulator Reference Information........................................ 7c-7

7c.5.1 Status & Fault Indicators ........................................................ 7c-7

7c.5.2 Potentiometer Functions ....................................................... 7c-8

7c.5.3 Test Points ............................................................................... 7c-8

Section 8 Limit Board and ETSL System........................................................................... 8-1

8.1 Limit Board Version 2 Software............................................................ 8-1

8.1.1 Hardware Requirements........................................................... 8-1

8.2 Limit Board Wiring ................................................................................. 8-1

8.3 Limit Switch Distances........................................................................... 8-2

8.4 Limit Board Set Up ................................................................................. 8-4

8.5 Learn Procedure Faults ........................................................................ 8-5

8.6 Limit Board Testing................................................................................ 8-6

8.6.1 NTS Testing................................................................................. 8-6

8.6.2 EST Testing................................................................................. 8-6

8.7 Limit Board Faults.................................................................................. 8-6

8.8 ETSL Set Up Procedures....................................................................... 8-7

8.8.1 ETSL Wiring ................................................................................ 8-7

8.8.2 Bracket Mounting and Set Up ................................................. 8-8

Section 9 K-Tech Load Weigh System.............................................................................. 9-1

9.1 K-Tech LW3200....................................................................................... 9-1

9.1.1 Preparation................................................................................. 9-1

9.1.2 Sensor Mounting ....................................................................... 9-1

9.1.3 Electronics Box Mounting ........................................................ 9-2

9.1.4 Electrical Connections.............................................................. 9-2

9.1.5 Sensor Calibration..................................................................... 9-3

9.1.6 Amplifier Board Calibration...................................................... 9-4

9.2 Sensor Re-calibration Procedure ........................................................ 9-4

9.3 K-Tech LW4200....................................................................................... 9-6

9.3.1 Preparation................................................................................. 9-6

9.3.2 Sensor Mounting ....................................................................... 9-6

9.3.3 Electronics Box Mounting ........................................................ 9-7

9.3.4 Electrical Connections.............................................................. 9-7

9.3.5 Calibration................................................................................... 9-8

9.4 Controller Pretorque Set Up Procedure ............................................. 9-9

Table of Contents

Section 10 Testing............................................................................................................... 10-1

10.1 Terminal Limit Test -Top..................................................................... 10-1

10.2 Terminal Limit Test -Bottom............................................................... 10-1

10.3 Counterweight Buffer Test................................................................. 10-2

10.4 Car Buffer Test..................................................................................... 10-2

10.5 Car Governor Overspeed Test .......................................................... 10-3

10.6 Counterweight Governor Overspeed Test ...................................... 10-4

Section 11 11.1 Car Diagnostic Screen......................................................................... 11-1

11.2 Comprehensive Fault Listing............................................................. 11-3

11.3 Diagnostic Screen Display -Inputs.................................................... 11-3

11.4 Diagnostic Screen Display -Outputs................................................. 11-6

11.5 Using the Keypad & Accessing Diagnostic Screens ....................... 11-7

11.5.1 Entering Car Calls.................................................................... 11-7

11.5.2 Fault Log ................................................................................... 11-8

11.5.3 Acceleration / Deceleration Curves...................................... 11-8

11.5.4 Actual vs Desired Speed ........................................................ 11-8

11.5.5 Accessing Parameter Screens............................................... 11-9

11.6 Saving Parameter Values ................................................................... 11-9

11.7 Parameters.......................................................................................... 11-10

11.7.1 Motion Parameters ................................................................ 11-10

11.7.2 Hoistway & Brake Parameters .............................................. 11-15

11.7.3 Car Operating Device Parameters....................................... 11-17

11.7.4 Door Parameters.................................................................... 11-19

11.7.5 Fire & Emerg. Power Parameters......................................... 11-21

11.7.6 VIP, Medical & Earthquake Parameters............................... 11-23

11.7.7 Miscellaneous Parameters................................................... 11-26

11.7.8 Simplex / IR Parameters ........................................................ 11-28

11.7.9 CE Voice Annunciator Menu................................................. 11-29

11.7.10 Event Disable Parameters ................................................... 11-30

11.7.11 Car Call Lock Out Parameters.............................................. 11-30

11.7.12 Up Hall Call Lock Out Parameters ....................................... 11-30

11.7.13 Down Hall Call Lock Out Parameters .................................. 11-30

11.7.14 Floor Landing Values Menu................................................. 11-30

11.7.15 Binary PI Outputs Menu ....................................................... 11-31

11.7.16 Learn Trip, Floor Names, Pretorque Menu........................ 11-31

11.7.16.1 Learn Trip menu..................................................... 11-31

11.7.16.2 Floor Names Entry Menu....................................... 11-32

11.7.16.3 Pretorque Set Up Menu ........................................ 11-32

11.7.17 Modem Parameters............................................................... 11-33

Section 12 Dispatch ........................................................................................................... 12-1

12.1 Diagnostic Screen................................................................................ 12-1

12.2 Car -Dispatcher Communication / Hall Button Failure.................... 12-2

12.3 Inputs to the Dispatcher..................................................................... 12-2

12.4 Outputs from the Dispatcher.............................................................. 12-3

12.2 Dispatcher Programming .................................................................... 12-4

12.5 Dipatcher Programming ...................................................................... 12-4

12.5.1 Entering & Saving Parameters............................................... 12-4

12.6 Parameters............................................................................................ 12-5

12.6.1 Parameters Menu One Description....................................... 12-5

12.6.2 Parameters Menu Two Description ....................................... 12-6

12.6.3 Parameters Menu Three Description.................................... 12-8

Table of Contents

Section 12 Dispatch (cont’d)

12.6.4 Parameters Menu Four Description...................................... 12-9

12.6.5 Parameters Menu Five Descriptions................................... 12-11

12.6.6 Lock Screens.......................................................................... 12-12

12.7 Multiple Dispatchers Linked for Emergency Power...................... 12-12

12.7.1 Description of Phase I Operation......................................... 12-12

12.7.2 Description of Phase II -Master Dispatcher....................... 12-12

12.7.3 Description of Phase II -Subsequent Dispatchers............ 12-12

Section 13 Sequence of Operations and Troubleshooting .......................................... 13-1

13.1 Car Controller....................................................................................... 13-1

13.1.1 Relay Board............................................................................... 13-2

13.1.2 The MPU.................................................................................... 13-3

13.1.3 The Intelligent Car Station Board........................................... 13-4

13.1.4 Car Top Encoder ..................................................................... 13-7

12.1.4.1 Encoder Diagnostics ................................................. 13-8

13.1.5 Digital Pattern Generation with ACurve Correction@........... 13-9

13.1.6 O. Thompson Pretorquing....................................................... 13-9

13.2 Inspection Sequence of Operations ............................................... 13-10

13.2.1 Inspection Operation -Magnetek DSD 412......................... 13-10

13.2.2 Inspection Operation -Amicon Generator Regulator ....... 13-12

13.2.3 Inspection Operation -Magnetek HPV 900......................... 13-14

13.3 High Speed Troubleshooting/Sequence of Operations................ 13-16

Appendix A1 Blank Parameter Sheets .............................................................................A-1

A1.1 Car Parameters...........................................................................A-1

A1.2 Dispatch Parameters ...............................................................A-10

A2 Controller Event Descriptions.................................................................A-13

Table of Contents

THIS PAGE INTENTIONALLY LEFT BLANK

Microflite Ultra 2000

Revision: AA 2.2 Printed 03-15 -03 1-1

Section 1 General Information

This manual provides the information necessary to install, adjust and troubleshoot an Ultra 2000

elevator controller. It should be read and understood completely before trying to work with the

controller.

1.1 Technical Support

O. Thompson provides technical support on all of our products free of charge. Technical support is

available at (718) 417-3131 from 8:00 AM to 5:00 PM, Eastern time. Please don=thesitatetocontact us

with any questions or concerns you may have.

1.2 Training

O. Thompson provides regularly scheduled Ultra 2000 training classes at our facility. These classes

are8hours in length. Please contacttheO. Thompson Sales Department for classschedules. Training

is available at other locations for an additional charge. Please contact the O. Thompson Sales

Department for pricing and scheduling.

1.3 Testing

All O. Thompson controllers are fully tested before they leave our facility. They have been powered

up, tuned and tested to run an elevator machine. This assures you, the customer, that the

controller you receive will power up and run when properly installed.

1.4 Code Compliance

All O. Thompson controllers have been configured to apply with the code requirements as specified

on the Controller Order Form. If you find an item that you believe does not comply with applicable

codes, notify us immediately and, if necessary, we will address the issue.

1.5 Documentation

We are constantly enhancing our manuals, prints, and documentation and want to be sure that the

information provided to our customers is accurate and easy to understand. If during the course of

the installation and adjustment process you find an item in this manual that is confusing, or you

believe is not accurate, please contact our Technical Support Department at:

O. Thompson Co.

84-00 73rd Ave. Unit >F=

Glendale, NY 11386

(718) 417-3131

(718) 417-9075 fax

1.6 Warranty

O. Thompson warranties its control systems for a period of one year from the datethat the elevator

has been placed in operation. This warranty period cannot exceed 16 months from the date of

controller shipment. If any part of the control system fails due to a defect in material or

workmanship O. Thompson will replace the defective material at no cost.

If replacement of the controlller’s drive system or any other component is ever required please

contact O. Thompson’s Technical Support Department. O. Thompson will not accept any material

for warranty exchange or repair without a Return Material Authorization (RMA) number issued by

our Technical Support Department. Removing boards from the controller or drive without

authorization may void the manufacturer’s or O. Thompson’s warranty.

Microflite Ultra 2000

Revision: AA 2.2 Printed 03 - 15 - 03 1 - 2

THIS PAGE INTENTIONALLY LEFT BLANK

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