Oce BLM 500 Manuale utente

Océ BLM500

Océ User manual

Bookletmaker Océ BLM500

Edition 08-2007 US

Océ-Technologies B.V.

transmitted in any form or by any means without written permission from Océ.

Océ makes no representation or warranties with respect to the contents hereof and

specifically disclaims any implied warranties of merchantability or fitness for any

particular purpose.

Further, Océ reserves the right to revise this publication and to make changes from

time to time in the content hereof without obligation to notify any person of such

revision or changes.

Table of Contents

Chapter 1

Introduction to the Océ BLM500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Description of the Océ BLM500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Right Hand Side of the Océ BLM500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

The Rear Panel of the Océ BLM500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 2

How to run the Océ BLM500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Turn On the Océ BLM500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Enter the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Stacker adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Adjust the Position of the Gate in the Gathering Area . . . . . . . . . . . . . . . 18

Run the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 3

The User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

The Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

The Job Mimic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

The BASIC Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

The LOAD & SAVE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

The ADVANCED Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

The CONFIGURE Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

The MENU Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Chapter 4

Standard Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Load and Save the Job Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Open the Connecting Bridge Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Open the Folder Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Lift and Lower the Clincher Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Open the Gathering Area Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Lift the Océ BLM500 Main Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Empty the Trim Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Open the Stitch Wire Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Adjust the Stacker Collection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Adjust the Gate in the Gathering Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Operate the Océ BLM500 offline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Table of Contents

Chapter 5

Error Conditions, Problems and Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Clear a Printer Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Clear a Océ BLM500 Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Book Quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Clear Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Stitch Head Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Clear a Stitch Wire Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Clear a Stitch Head Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Calibrate the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Change the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Manually park the Shuttle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Chapter 6

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

About Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Océ BLM500 cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Clean the Static Elimination Bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Clean the Former Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Clean the Polyurethane Strips in the Form Clamp. . . . . . . . . . . . . . . . . . 83

Lubricate the Stitch Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Lubricate the Wire-feed Cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Install New Stitch Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Appendix A

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Appendix B

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Appendix C

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Reader's comment sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Addresses of local Océ organisations . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Chapter 1

Introduction to the Océ

BLM500

6 Chapter 1 Introduction to the Océ BLM500

Introduction

Thank you for choosing the Océ BLM500.

Your Manual

The Océ BLM500 User Manual describes how to do these tasks:

■Operate the Océ BLM500

■Find and correct error conditions

■Do normal maintenance tasks

Operator training is given when the Océ BLM500 is installed. To make sure you use

your Océ BLM500 correctly, read your manual.

The Océ BLM500 User Manual does not describe the operation of the printer. If

needed, refer to your printer user manual.

Safety Information

Safety information is included in the separate 'Safety Information Manual'. Read the

safety information before you use your Océ BLM500.

Caution: A CAUTION message tells you that a procedure or operation can

be dangerous. To prevent injury, you must follow the instructions.

Attention: An ATTENTION message tells you that a procedure or operation can

damage the machine or the product. To prevent damage, you must follow the

instructions.

Installation

Your Océ BLM500 must be installed by a service engineer. Special knowledge is

needed to install the machine.

Attention:

Only connect the machine to a mains power supply of the correct voltage with a good

earth-connection. The correct machine-voltage is shown on the label at the mains

power supply input on the rear of the machine. If the machine is connected to the

wrong supply, the warranty is canceled.

Introduction

How to Get Help

If you have any questions or problems, refer to the problem solving section in this

manual (see chapter 'Error Conditions, Problems and Solutions”'). Contact your Océ

BLM500 supplier for further help.

8 Chapter 1 Introduction to the Océ BLM500

Description of the Océ BLM500

Introduction

The Océ BLM500 operates online with digital printers to process sets of printed

pages into stitched books. The main parts are shown below.

Illustration

[1]

[1] Operator Side of the Océ BLM500

Component - function table

[1]

[1] Operator Side of the Océ BLM500

Component Function

A The connecting

bridge

The connecting bridge moves the printed sheets from

the printer to the Océ BLM500. If needed, the sheets

are rotated into the correct direction. Rotation lets the

printer operate at optimum print speed. Adjustment

for the size of the paper and sheet rotation is

automatic, according to the settings entered on the

touch screen.

B The User Interface The user interface has a color touch screen, a start

button and a stop button .

C The Océ BLM500 The Océ BLM500 stitches, folds, spine-forms and

trims the sheets to make a finished book.

D The stacker The stacker collects the finished books.

Right Hand Side of the Océ BLM500

Illustration

[2]

[2] Right hand side of the Océ BLM500

Component - function table

[2]

[2] Right hand side of the Océ BLM500

Component Function

AThestitchwire

cabinet

The stitch wire cabinet holds the spool of stitch wire.

B Trim Bin The trim bin collects the paper that is trimmed from

the edge of the book.

10 Chapter 1 Introduction to the Océ BLM500

The Rear Panel of the Océ BLM500

Illustration

[3]

[3] The Rear Panel of the Océ BLM500

Component - function table

[3]

[3] The Rear Panel of the Océ BLM500

Component Function

A Rating and serial

label

The rating label displays the type of machine, serial

number, power use and fuse information.

B Mains power

ON/OFF switch

The mains power ON/OFF switch turns the Océ

BLM500 ON or OFF. When you turn OFF the Océ

BLM500, the current settings are stored.

C Voltage advisory

label

The voltage advisory label tells the installer to refer

to the installation instructions before the Océ

BLM500 is connected to mains power. The Océ

BLM500 can be adjusted for one of several

different input voltages.

D Fuses The fuses make sure the operator and the machine

are protected if there is an electrical problem or

short circuit.

E Voltage label The voltage label is fitted to the Océ BLM500

during the installation procedure. The voltage label

displays the selected voltage.

F Mains power input

connector

The mains power input connector is used to

connect the Océ BLM500 to mains electrical

power.

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